Lean Blog Audio - podcast cover

Lean Blog Audio

Mark Grabanleanblog.org
Lean Blog Audio features Mark Graban reading and expanding on LeanBlog.org posts. Explore real-world lessons on Lean thinking, psychological safety, continuous improvement, and performance metrics like Process Behavior Charts. Learn how leaders in healthcare, manufacturing, and beyond create cultures of learning, reduce fear, and drive better results. Listen and learn: leanblog.org/audio
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Episodes

Toyota's Japan Shutdown Lessons for Hospitals (and Others)

I wrote a new piece for LinkedIn that I hope would be of interest to you even if you’re in healthcare. Why? It’s a story about what an organization does when you don’t have enough (or any) direct work for your front-line staff to do. Toyota would continue paying employees and would put them to...

Feb 07, 20164 min

Is This The One Question That Determines If You're

I get asked a lot, "How do you know if a hospital is truly 'Lean?'"Nobody is ever perfect or "fully Lean," but you could ask, "How do you know if somebody is on a legitimate Lean transformation journey?" http://leanblog.org/audio120

Feb 03, 20168 min

Kaizen Live! 2016 - See a Culture of Continuous Improvement

Last year, Joe Swartz and I hosted a workshop at his organization, Franciscan St. Francis Health in Indianapolis. We called it“Kaizen Live!” and it was designed as an opportunity to see a culture of continuous improvement – what does it look like? What do people say?We lay this out in our Healthcare Kaizen books... http://leanblog.org/audio119

Feb 01, 20166 min

How Failed Lean Implementations Are Like a Bad

Alternate title:“Lean is an Integrated System. Of Course Just Implementing Pieces Leads to Failure.” Throughout the 10 years that I’ve been involved with Lean healthcare efforts, I’ve heard multiple stories of organizations that ended their formal Lean initiatives. They do so, as I’ve been told, because they need to cut costs... http://leanblog.org/audio118

Jan 31, 201610 min

HBR Article on Avoiding the Futility of Suggestion Systems

At KaiNexus, we've been fortunate to have a good relationship with Professor Ethan Burris, from the University of Texas McCombs School of Business. He has done a lot of research and publishing around employee engagement and idea systems, as I've mentioned here on the blog before: "Is Fear the Only Reason Employees Don't Speak Up?"Burris has a new article on the Harvard Business Review website: "Employee Suggestion Schemes Don't Have to Be Exercises in Futility"

Jan 26, 20168 min

Doctors Bash "Taylorism" and "Toyota Lean"

In the article posted today, Pamela Hartzband, M.D., and Jerome Groopman, M.D. (the later the author of the popular book How Doctors Think), rant about all sorts of things… some of which have nothing to do with Lean... http://leanblog.org/audio116

Jan 24, 201612 min

Wise Words from Mark Twain on Continuous Improvement

http://leanblog.org/audio115 A hat tip goes to Brian Buck for sharing this quote via email recently. Samuel Clemens, aka Mark Twain, was a pithy and wise man. I didn't remember this quote, but it is attributed to him. It's very appropriate for the type of work we do. I shared it last Saturday in my "Key Tweets" post, but it's worth discussing here in a separate post, I think.

Jan 19, 20168 min

Where Do Hospitals Get the Idea that Lean is Only

I had a bit of a new year's resolution about being positive and not fretting about organizations that don't "get it" when it comes to Lean. But, resolutions are meant to be broken, I guess.It's very frustrating when I hear people in healthcare complain that their hospital or health system has equated Lean with cost savings -- only focusing on cost reduction or primarily focusing on it. Hospitals that say to their staff that Lean is just about cutting costs (or demonstrate that) willfail to engag...

Jan 11, 201610 min

Dr. Don Berwick is "Stunned" By How Few

http://leanblog.org/audio113 This article, from December, was floating around social media the other day (hat tip to Paul Levy):Don Berwick Offers Health Care 9 Steps to End Era of 'Complex Incentives' and 'Excessive Measurement' Among the points that Berwick makes, here is the one most directly related to Deming, Lean, and continuous improvement: 5. Recommit to improvement science: For improvement methods to work, you have to use them, and most of us are not. I'm trying to be polite, but I am s...

Jan 07, 20166 min

"If the Employees are Upset, it's Not Really Lean"

How is it that we have two realities out there in healthcare... in parallel, Lean is awesome and Lean is horrible. It depends on where you are, unfortunately. I had an amazing day yesterday with a major health system...

Jan 06, 20167 min

Throwback Thursday: Humility is a Rare & Powerful Trait

Humility is an important part of the Lean management philosophy... it also means being willing to admit that there is a problem. Humility means "we don't really know so we must understand and then try many things to see if we have the right solution."

Jan 04, 20164 min

Simple Mixups & How Blaming Workers

When we see a simple error, even in something as silly as sports memorabilia, we would ask "why?" or "how?" instead of "who?" Blaming individuals doesn't help... http://leanblog.org/audio110

Jan 03, 20168 min

You Can't Force Anyone to Change Their Minds or Actions

When I was at the recent Lean Startup Conference, somebody I know somewhat randomly introduced me to another attendee. As we chatted, I learned her background was social work and she was founder of a technology startup that solves a problem that was important to her and her work. I never met people like that when I worked in manufacturing... again, I've really grown to appreciate the perspectives and experiences of those who have different educational backgrounds than my own.We were talking abou...

Dec 29, 20158 min

You Got Them to Do What? Getting a Hospital to Dedicate

How many times do we hear people say things like“We don’t have time for Lean” or “We don’t have time for Kaizen“? It happens a lot, right? As I’ve said before (and this video) a “lack of time” is a problem to solve... so how did I get hospitals to dedicate staff time for 12 to 16 weeks? http://leanblog.org/audio108

Nov 29, 201510 min

You Just Have to Ask Why Five Times?

Why do we need to move beyond "The Five Whys" into a more robust problem solving model for Lean or Lean Startup settings? http://leanblog.org/audio106

Nov 17, 201510 min

The First Ever Instance of "Lean Doesn't Apply to Us?"

In discussing Lean and working with people in different organizations, I so very often hear things like "we don't build cars" or "we're different." I know I'm not the only one who hears that. The implication is "Lean won't work here, because we're different" in some way. Different country, different industry, different hospital department, different patient or payer mix, etc.

Nov 11, 20156 min

It's Not #Lean to Have Dysfunctional Efficiency Targets

Lean healthcare really is a global movement. Last year, when I went to Japan, we had people in the group from all across Asia, Denmark, Canada, the U.S., and Saudi Arabia. Health systems all around the world need to improve quality and patient safety, reduce waste and create better work environments, reduce waiting times, and get costs under control. These are universal challenges.Thankfully, Lean is helping. Here's a story from Malaysia that caught my eye: "How assembly lines inspired Asia's ho...

Nov 10, 20155 min

Fighting Against "The Way We've Always Done It"

http://leanblog.org/audio103 Through our practice of Lean, we're looking at processes and our management system, looking to identify waste and opportunities for improvement.Lean is about engaging people to have them ask why we do things a certain way or if things could be better (it's not about finding fault from on high and telling them what to do). The answer to why we (frontline staff or leaders) do something a certain way is often: "We've always done it that way." The fact we've always done ...

Nov 10, 20154 min

Automakers & Car Dealers Should Survey Customers

http://leanblog.org/audio102 The world (especially the world wide web) is full of surveys. Tell us how we're doing! Your satisfaction is important to us! We see this so often, it's easy to become numb to it in our Yelp-ified world.It's definitely a "first world problem," but I've been shopping for a new car over the past few months and I finally bought something. I won't disclose what I bought, but it's replacing a 2004 Saab 9-3 that I've had for 11 years now. The car shopping and buying experie...

Nov 09, 201511 min

Confusion over #Lean Manufacturing, Lean Healthcare,

http://leanblog.org/audio101 I'm going to be attending the Lean Startup Conference in San Francisco next month, as a "faculty member," a moderator for a session, TBD, and maybe serving as a mentor. The organizers asked me to write a post introducing myself to that audience.Eric Ries, author of the book The Lean Startup: How Today's Entrepreneurs Use Continuous Innovation to Create Radically Successful Businesses, makes it very clear that the Lean Startup methodology has its roots in the Toyota P...

Nov 06, 20159 min

How Kaizen & Continuous Improvement are Key to

Many of you don’t care about football, but you might find it interesting, as I did, to learn that Northwestern’s defensive coordinator Mike Hankwitz is apparently a fan of Kaizen... http://leanblog.org/audio100

Oct 08, 20155 min

Donald Trump's Red Hat (and Other Politicians' Hats)

These Donald Trump hats (and hats for other candidates including Hillary Clinton and Jeb Bush) are made by a Newark company, Unionwear. Lean is their strategy and their production system. That’s how they are competing against China. http://leanblog.org/audio99

Oct 04, 20158 min

"Learning to be Lean"

http://leanblog.org/audio98 There's a really good article that was published by Modern Healthcare as a special report, written by Sabriya Rice. Sabriya spent a week observing a rapid improvement event (RIE) at the Sts. Mary and Elizabeth Medical Center in Illinois. It's an in depth article that, I think, very accurately reflects the reality that Lean is helpful, but the process isn't easy for a number of reasons.

Sep 28, 20156 min

This Hospital CEO Was Never Going to Get Lean

I have many experiences in healthcare that I haven't blogged about. I try not to write posts that say, "Hey, you won't believe what happened yesterday," for a number of reasons. But, sometimes, my memory gets jogged and a story comes back to me. That's what I'm sharing today as a Throwback Thursday.

Sep 24, 20154 min

Better Change Leadership as a Countermeasure

Having a model like this helps prevent errors, such as jumping to implement Lean tools before the organization understands WHY change is necessary. You have to engage and enroll people in change, not just force things on them.I am convinced that the ExperienceChange simulations, either Lakeview or GlobalTech, are a great way to learn and practice. http://leanblog.org/audio96

Sep 23, 20159 min

5S: The Good, the Bad, and the Extreme in Japanese Hospitals

My two previous trips to Japan have been incredible experiences, both personally and professionally. I'm planning to go back in December with a tour group I'm helping organize with Kaizen Institute. When people go to Japan, I think they are expecting to see perfect Lean practices. But, no...

Sep 21, 20157 min

In Tribute to and in Memory of Dr. Michel Tétreault

I was very saddened earlier to receive an email from an employee of a great leader, Dr. Michel Tétreault, informing me that he had passed away. Michel was, since 2005, the CEO of St. Boniface General Hospital in Winnipeg.

Sep 17, 20158 min

Are Millennials the Only Ones Who Need to Understand Why?

And the idea of knowing why... again that's an old desire. It's not just a recent discovery of Simon Sinek and the outstanding book Start with Why (my friends at Gemba Academy have a podcast interview with him coming soon). Why are we doing something? Why are we starting this company? That's an old tale... are you breaking rocks or building a cathedral?

Sep 16, 20155 min
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