WT's first guest, Dan Rudolph, returns this week to talk with Dylan about a year of growth, learning, and packing ever more machinery in their shop. Dylan and Dan discuss moving compressors and RapidAir systems. Dan has spent the last year tooling up a process for a difficult part and shares things learned about the long term development process. Dan talks machines with a new Swiss on its way to him. Find Dan on IG @dannyrudolph ----------------------------------------- MIT OpenCourseware Intro ...
Oct 07, 2021•1 hr 29 min•Season 2Ep. 40
Joining Dylan this week is James Milne of Fifty50 Knives, maker of some of the finest kitchen cutlery out there. James started off hand making knifes but demand quickly grew to the point where CNC became a need. James tells of buying used machinery, the issues that came with them, and a fantastic story of determination and overcoming these issues. Dylan and James also discuss 3D printing and the benefits to be found in resin 3D printers. ----------------------------------------- Help support the...
Sep 30, 2021•1 hr 45 min•Season 2Ep. 39
Have you ever wondered how a scientist would approach machining? Wonder no further! Dylan is joined by Marvin Groeb, or @marvgro on IG, System Engineer at Kern with a Masters in Materials Science. Listen in as Marv tells about using the scientific method to test speeds and feeds, shaping with a Kern 5 axis, cutting ceramics and more! Marv brings a wonderful mindset to machining and his background and curiosity has led him to create some amazing works. ---------------------------------------- The...
Sep 22, 2021•1 hr 24 min•Season 2Ep. 38
The Yetiman returns! Dylan is joined once again by Jeff Tiedeken of MLS Aerospace and Cutting Time for an episode full of fun stories, lessons learned, and awesome builds. Jeff talks about his adventures spinning up a nuclear project, quantum computers, building show bikes, and accidentally buying a mine. Dylan and Jeff both have new machines with another new one on the way for Jeff, so they both lament about tearing up their shops for machine moves. Jeff tells us the story of Cutting Time, from...
Sep 16, 2021•2 hr•Season 2Ep. 37
All it takes is a brief glance at Uriel's website to know he loves making things. From water treatment to space suit hardware it seems like he's successfully gone wherever his interests take him. Uriel joins Dylan this week to discuss his newest company, Austere Manufacturing, where they are making some incredible soft goods buckles. Uriel talks about the steps taken to get up to speed producing the buckles as well as automation efforts to make them even more unattended. Dylan and Uriel nerd out...
Sep 09, 2021•1 hr 17 min•Season 2Ep. 36
Joining Dylan this week is Prometheus Lights founder and owner of FourSevens, Jason Hui. Listen in as Jason shares his background in manufacturing and design, trials of acquiring another company, and dealing with sourcing issues through the pandemic. Jason and Dylan talk about 3D printers, specifically Jason's incoming printers for production and prototyping. Check out Jason's podcast, I'm No Expert at https://noexpert.libsyn.com/the-120000-mistake. Help support the podcast at www.patreon.com/wi...
Sep 01, 2021•1 hr 49 min•Season 2Ep. 35
You asked for it and it finally happened! This week on the podcast Dylan is joined by his business partner Brad! Listen in as Dylan and Brad talk about Brad's background in machining, how they met and started Proteum, new machines, going full-time, and more! Help support the podcast as www.patreon.com/withintolerancepodcast
Aug 25, 2021•53 min•Season 2Ep. 34
Dylan is joined this week by Joe Barros of TDC Manufacturing. Tune in to hear how Joe got started in manufacturing, what made him choose Brother's, and what TDC really stands for! Dylan and Joe talk about the tough decision of buying a new machine, hiring help, and starting new brands. The book Joe mentioned at the end is Essentialism by Greg McKeown. Help support the podcast as www.patreon.com/withintolerancepodcast
Aug 19, 2021•1 hr 39 min•Season 2Ep. 33
Easton and Drew join Dylan again this week to catch up and talk shop. Easton tells us of some shop injuries, lessons learned with parting tools, and sub spindle live tool lathe life. Drew shares his experience with NPT taps, new Drewfab products, and his recent experience looking into buying another business and how to value businesses. Dylan talks about his 4th axis install and some cool tools and tool holders. Help support the podcast at patreon.com/withintolerancepodcast
Aug 11, 2021•1 hr 57 min•Season 2Ep. 32
This week's episode ended up taking 2 weeks to make! The episode begins with Brad Southard joining Dylan in the shop for the first in-person podcast. Brad tells us his backstory from starting in woodworking, making handmade knives, abusing school equipment, and collaborating with Spyderco. Unfortunately both are beset by loud neighbors, and Dylan's laptop fails to record the second half. The next part of the episode Brad joins Dylan remotely and both talk about 4th axis installs, grinding blades...
Aug 02, 2021•2 hr 32 min•Season 2Ep. 31
"When you quit your job, you're showing the universe that you're serious. And once the universe knows you're serious, it will conspire to help you". Brandon from MarkZero Prototypes continues to show how true this idea from Rich Roll can be with the successes in his business. A Professional Engineer and owner/operator of MarkZero, Brandon tells Dylan how he came up in the engineering world and eventually caught the manufacturing bug after a deep dive into what it would take to build a shop. List...
Jul 20, 2021•1 hr 27 min•Season 2Ep. 30
Dylan is joined this week by Aaron Gough from Gough Custom, a knifemaker who uses machining to its utmost in his process to craft his gorgeous outdoorsman knives. Listen in as Aaron shares his story, from grinding knives at a young age, to a career as a software engineer, to jumping into making knifes professionally. Aaron talks about buying his first machine, Milly, a Fadal VMC and the effort he put into rebuilding it. Dylan and Aaron also talk about 3d printing, his new kitchen knife, space, a...
Jul 15, 2021•1 hr 35 min•Season 2Ep. 29
Dylan is joined this week by Dave Stanbach of Carbide Cutting Tools, a tooling manufacturer in South Carolina. Dave and Dylan talk about cutting tool design, the machines used to make the tools, and all things carbide. Listen in to learn how CCT makes their high performance tooling. Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Jul 08, 2021•1 hr 23 min•Season 2Ep. 28
Join Dylan, Easton from Moria Manufacturing, Jake Yates from Yates Precision, and Drew Dominique from Drewfab celebrating 100 episodes of Within Tolerance by talking about new machines, financing machines, running small businesses, and generally throwing each other under the bus at any chance. This will be part 1 of 2 (or maybe more?) Thanks to everyone for listening, participating and supporting the podcast for the past 100 episodes! Here's to another 100.
Jul 02, 2021•1 hr 4 min•Season 2Ep. 27
3D scanning, crazy 5 axis Haas machines, and vacuum forming are just a few of the incredibly cool things this week's guest Chris Purceski is involved in at Parts Shop Max. Tune in to hear how Chris worked his way up in the world of manufacturing and honed his Solidworks chops. Chris talks about tool choice for the HSK spindle on the Haas VR9, balancing tool holders, and dealing with a brand new machine design. Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Jun 24, 2021•1 hr 51 min•Season 2Ep. 26
Whether you know him from his company Zodiac Engineering, from his products and parts, or as your new friendly neighborhood Yamazen Applications Engineer, Ken is a staple in the machinist community. Listen in as Ken and Dylan talk about his origin story, product development and machining, new knives in the making, and the move into Apps. Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Jun 16, 2021•57 min•Season 2Ep. 25
Have you even come across Spencer Webb's page and thought "what makes this guy tick?". Well grab your favorite beverage, pull up a chair, and listen in as Spencer tells us his story. From the MIT Pistol team, to getting his pilots license, to designing antennas for some amazing challenges Spencer shares the circuitous route he took to end up where he is as antenna consultant and purveyor of precision PFG stones. Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Jun 11, 2021•2 hr 44 min•Season 2Ep. 24
From NASA robotics competitions, to owning his own shop Juan March comes on the show to talk about the creation of Jax Precision and his backstory. Juan shares the successes and trials of owning his own shop, from trying to find shop space, to buying his second machine. Dylan and Juan discuss coolant choices, finding job shop work, machine options, and starting and maintaining a quality system. Help support the podcast! https://www.patreon.com/Withintolerancepodcast
Jun 02, 2021•1 hr 9 min•Season 2Ep. 23
Going from squirting plastic out of his 3D printer, to ripping it to shreds with his Datron in such a short time, Ed Kramer has put himself through quite the manufacturing journey the last few years. This week Dylan talks to Ed about all things Datron, compressors and mini splits, and how many ice cube trays one machinist needs. Ed talks about digital height gages and metrology and future machine purchases. Help support the podcast! https://www.patreon.com/Withintolerancepodcast
May 26, 2021•1 hr 38 min•Season 2Ep. 22
When this week's guest Michael Sargent ran into the issue of accurate and dense workholding for his companies Carbon Tactics and Gear Fur, he leaned on his background in engineering and kinematics to design vises and start Flux Workholding. Dylan and Michael go through the ins and the outs of the vise, the ideas that shaped it, and the concepts its based on. With Michael being a veteran of kickstarter both also discuss the benefits of a pre-order and how to handle such an influx of orders. Micha...
May 19, 2021•1 hr 10 min•Season 2Ep. 21
"Using Ingenuity in a timely manner" is how this week's guest Brad Frazier describes his company. Brad runs Hourglass Ingenuity making some amazing welding and organization products in his Haas Mini Mill at home. Dylan and Brad talk about how Brad started in fabrication and machining, from working on Honda Ruckuses to stirring up a ruckus on Instagram with his high quality beautifully anodized products. Brad fills us in on tricks to make your anodizer relationship better, pros and cons of his Mi...
May 12, 2021•1 hr 42 min•Season 2Ep. 20
This week Dylan is joined by Callye Keen of Red Blue Collective and K-Form. Callye shares from his deep background in business development and quality management at K-Form, and his business coaching and product development experience from Red Blue Collective. Callye tells us his experience in creating successful kickstarters and product launches, and ways you can make sure your next product launch goes well. Both Dylan and Callye talk about how "good enough" has become the norm, and ways to make...
May 04, 2021•1 hr 2 min•Season 2Ep. 19
This week Dylan is joined by Emory Rempel of Farside Components. Emory works during the day at J.S. Foster, a machine shop that also has its own house brand, Islander Reels. After hours Emory is working on starting his own brand of mountain bike parts called Farside Components. Emory and Dylan talk about the new multi axis machine at J.S Foster, the trials and tribulations of starting a business, and how Google should have a new dad mode.
Apr 28, 2021•1 hr 41 min•Season 2Ep. 18
This week Dylan is joined by Adam Balogh, Department Chair of Machine Technology at Laney College aka @Laneymachinetech on Instagram. Adam shares with us his backstory, starting in something surprisingly different than machining, to working with Tom Lipton at Lawrence Berkeley National Lab, to teaching young aspiring machinists. Adam talks about his projects, 3d printing, keeping students inspired, and more. Nickolas Means talk on 3 mile island: https://youtu.be/hMk6rF4Tzsg Laney College Machine...
Apr 20, 2021•1 hr 48 min•Season 2Ep. 17
This week Dylan is joined by John Miller of Way Of The Mill, a CNC consulting and training company. John starts off explaining how he got into machining, from a college project, to working applications at Makino, to ramping up iPhone production cells. John and Dylan talk about tool holders, tooling, the best 40x20 options for a listener question, and more. John is a wealth of knowledge on CNC, production machining, and process engineering and shares a bunch of great tips. The episode rounds out ...
Apr 13, 2021•1 hr 12 min•Season 2Ep. 16
This week Dylan is joined by Jonathan Boggs of Triiaxis. Jonathan just recently went full-time making his first model of knife, the Iris. Jonathan tells Dylan how he got into machining in the Air National Guard and some interesting parts he made along the way. He shares his recent trials buying a used lathe, tearing it apart, and fixing it. Jonathan also shares some interesting power issues he's had, and some creative post edits he's used to work around them.
Apr 06, 2021•1 hr 52 min•Season 2Ep. 15
This week Dylan is joined by Clive Murphy, founder of Powerbrake, a manufacturer of high performance brake systems for the 4x4 market. Clive talks about the origins of Powerbrake, learning to specialize to grow a business, and the trial and tribulations of starting a 5 axis manufacturing company in South Africa. Clive also shares some stories from his time learning from Eliyahu Goldratt, author of the first #withintolerancebookclub book "The Goal".
Mar 18, 2021•1 hr 21 min•Season 2Ep. 14
This week Dylan is joined by Chris Bathgate, a machinist sculptor who produces beautiful art using machining and multiple materials. Chris talks about how he started down the machining path, the benefits of using smaller machines and having them at home, tips for shipping valuable pieces across the globe and more. You can check out his work on Instagram at @c_bathgate and online at www.chrisbathgate.com
Mar 09, 2021•55 min•Season 2Ep. 13
This week Dylan is joined by Josh Hacko of Nicholas Hacko Watchmaker. Josh, his father, and Co. produce the only watches manufactured in Australia on some amazing machinery. Josh tells us the story of how NHW got into building watches after large watch companies began restricting parts purchases. Now, armed with years of experience and technical know-how they make gorgeous watches using Timascus in some of the main parts. Josh tells about the headaches working with such a unique material and all...
Feb 24, 2021•1 hr 51 min•Season 2Ep. 12
This week Dylan is joined by AJ Huff from Design The Everything, a company that aims to make products you love to use everyday. Dylan and AJ talk about the book the "Purple Cow" by Seth Godin, the second book in the WT book club. AJ suggested this book a while ago and feels it's important for the machinist community to remember the marketing side of running a business. AJ and Dylan talk through how to distinguish your business, running ads on social media, and finding your "Purple Cow". Both rou...
Feb 16, 2021•1 hr 26 min•Season 2Ep. 11
