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Las Megas | Tesla Megablock Event

Sep 18, 202521 min
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Las Megas | Tesla Megablock Event

Transcript

Hey everybody. Welcome back to the Elon Musk Podcast. This is a show where we discuss the critical crossroads, the Shape, SpaceX, Tesla X, The Boring Company, and Neurolink. I'm your host, Will Walden. Hello, hello, hello, everyone. Thank you all for being here. It's great to see a lot of familiar faces out there.

For those joining us online, we're here in the Boring Company Tunnel for our latest product unveil and right on brand of this, this event is powered by Megapacks and Cyber truck. All right, let's get started. At Tesla, we are building a world filled with sustainable abundance powered by sustainable energy. And tonight we are launching the

next chapter in that vision. We are an engineering centric and engineering LED company and we believe that electric vehicles, charging, storage and solar and autonomy, they are not separate tools, but they are one of they are part of 1 seamless solution set. We are leveraging our

manufacturing expertise. We are leveraging our manufacturing expertise to produce products affordably and at scale, increasing the reliability, increasing the reliability of clean energy and transportation in our communities. Tesla offers hardware, software, controls and service all under one roof. We have engineers across the full spectrum of product development, energy projects and manufacturing.

It's really what allows us to innovate and iterate quickly to produce the best products in the world. Now in 2023, we introduced Master Plan Part 3 and we outlined how the entire Earth could be run off sustainable energies using technologies we have today. In order to eliminate fuels, we need eliminate fossil fuels. We need to power the grid within renewables, but to do that, that

requires massive batteries. In order to achieve a fully sustainable economy, we calculated that the world needed 46 terawatt hours or 46,000 GW hours of storage. Now we know, we know not all of that is going to be a mega pack, but we are excited to continue being a leader in the space and transforming the grid to a sustainable future. But this transformation is not just about renewables.

Global electricity demand is projected to increase by 3% annually, driven by electrification, manufacturing, and data centers. AI data centers alone is projected to make up to 10% of the US energy demand by 20-30. This rate of load growth hasn't been seen in the US since the early 2000s. Load is rapidly growing and to be honest, the grid is not growing fast enough to keep up.

What's interesting to note is that the grid is traditionally built to handle the highest demand moments, but for most of the day or even most of the year, it is far below capacity. It operates far below capacity. Some estimates state that the grid is about 50% utilized here in the US and said another way, 50% of the grid infrastructure sits idle and unused most of the year. Batteries are are an ideal solution to help the grid utilize more of its own supply.

Let's just look at this example. So it's this is an example load over the course of seven days and you can see the grid capacity in the dash red line and obviously it is greater than the load which it should be. Now let's add in a new data center load which just shifts our entire load up with the peak now exceeding the the grid capacity. So traditionally this peak wood forest the grid to install more infrastructure generation transmission substations just to

serve that new peak. It would raise the entire dashed line, but it's an intuitive conclusion to see that batteries could support that peak. And in the process, we are increasing the utilization and the efficiency of our existing infrastructure. So with the growth of renewables and the strain on the grid, the need for storage is real and we are racing to solve these challenges. Our growth with Megapack over the last several years has been

exponential. We have over 36 GW hours installed across 60 countries and over 2100 projects. And we have another 30 GW hours projected to come online soon with product that we have already shipped. We've scaled our manufacturing facilities to greater than 80 GW hours of manufacturing capacity annually, but we recognize we still have a long ways to go. We're just at the beginning as the world needs 2.3 terawatt hours annually to support a

sustainable energy economy. We're up for the challenge. But how do we go faster? I'm glad you asked. How do we meet this challenge of a growing energy demand and strained grid infrastructure? We need fully integrated solutions that consider the entire scope and the lifetime of these projects. We need solutions that are secure, scalable, resilient, and that inspire confidence in the technology. And quite simply, we need to figure out how to connect into the grid faster.

So when we started developing the latest iteration of Megapack, we focused on three guiding principles #1 simplicity and speed. We recognized that complexity creates risk and it adds delays. In order to simplify and go faster, we need to figure out how to make it easier further upstream in the project #2 we needed a flexible platform. The grids needs and the industry are evolving quickly.

We need a platform that is able to navigate supply chain complexities, policy changes and evolving technologies. And #3 we need to continue what we do best and leverage our vertical integration. We need to enhance the things that we've done well with Megapack and learn from our past generations of products and projects that we've built around the world. So we're excited to introduce our next generation product, the next iteration of innovation born from necessity. Yeah.

All right. We're excited to announce Mega Block, the latest evolution in our industrial storage product lineup. This isn't just a new container or a white box with new specs. We focused on this product being a plug and play platform, hardware, software, services delivered as one all from Tesla and moving further up the value stream than we historically have.

Our Mega Block platform is designed for 20 MW hours of usable AC energy, a 25 year life, 10,000 cycles and with an industry leading round trip efficiency of 91%. So what is Mega Block? Let's take a closer look. Mega Block is a pre engineered medium voltage block that integrates our next generation Megapack Threes. We have eliminated the above ground cabling between the transformer and the Megapacks using a new flexible busbar

assembly. So we've essentially made this part of the project now plug and play. Each block connects to a Tesla system controller, which orchestrates control of the entire site of up to hundreds of Megapacks. We've combined these hardware innovations with the same power electronics, site controls, software and firmware platforms that we've used on previous Megapack generations to reduce the risk and allow for a

seamless technology transition. And really, with Megapack 3, we optimize the product for both mass and energy. It was important to us to be able to fit the maximum amount of energy per unit mass because mass is really where the system breaks. We were able to fit 5 MW hours of AC usable energy into 86,000 LB box 28 foot long enclosure that can be shipped globally. We manufacture it in one place to maintain quality and ship a pre assembled product anywhere

in the world. Megapack 3 is optimized for up to 8 hour applications and it builds on our proven silicon carbide, Tesla inverters and our Fire Protection system. The new thermal Bay is drastically simplified. It uses the Tesla Model Y heat pump essentially on steroids and has 78% fewer connections, which minimizes failure points. We've also also introduced a larger battle battery module and a larger a larger cell leveraging the latest in cell

technology. And I wanted to talk about the cell and the supply chain a little bit because obviously that's a, that's a key component in the industry. Right now. Megapack 3 is using a 2.8 liter cell. It's Co engineered with Tesla's cell team and sourced from reliable vendors worldwide.

And now with Tesla Megapack factories in the US and China, we'll be sourcing cells from the US, Southeast Asia and China, making Mega Block a flexible platform ready to handle supply disruptions, policy changes and technology evolution. For example, we made sure that the platform didn't need to be overhauled. If we want to introduce a 5 liter cell, we have multiple transformer vendors qualified and tested to validate performance from the cell level

to the medium voltage level. Megapack 3 will be manufactured in Houston in late 2026 with a manufacturing capacity of 50 GW hours per year. Mega Block works even in the harshest climates, with an industry leading operating range down to -40°C up to 60°, which means we can operate from the northern reaches of Alaska and Canada to the hottest parts of the Atacama Desert in Chile and the Kingdom of Saudi Arabia.

And one of our core principles, again, in designing Mega Pack Three with simplicity, it's easy to make things more complicated as you're thinking about evolving a new product line. And we wanted to avoid that. We wanted to do what we did well with Megapack 2XL, which was build a product in the factory that is factory tested, ship it to the field, ready to connect to the grid with 0 onsite assembly.

So that effect, Megapack 3 can be easily transported using A7 axle trailer with no onsite assembly. And with a higher energy rating, we have less Megapacks reducing the costs and we went from up to 24 cable connections between the Megapack and the transformer down to three simple busbar connections. Overall, Megabock is installed with 23% less labor hours, up to 40% lower costs and it's engineered for site level density.

Now it's it's no secret that the industry has been trending towards higher and higher energy density containers. But as we developed this product, we realized there was a fundamental problem with that approach. Once you exceed the maximum shipping weight, you introduce risky and costly transportation permits and trailers or you you resort to on site assembly, installing batteries in the field, validating, integrating, commissioning them and not doing

that in a factory setting. And the metric that actually matters is site level density, which includes the clearances on the ground needed to install and service your product. Said simply, it's, it's, it's not about what you can fit on your site. It's, I'm sorry, it is what you can fit on the site. It's not about what you can fit in the box. This is where we put our focus and our energy, site level, energy density and testing in

the factory. And with that focus, Megapack delivery is an industry leading site level density. Commissioning speed. Commissioning speed is key. It really is what drives value because time is money, especially to a lot of people in this room. These large capital projects are tough. They require hundreds of people working across several disciplines over the course of months or years.

Things that might go wrong probably will go wrong in that process and you need a partner that's going to stand by you through the whole process. With Mega Block we are targeting to Commission one GW hour in 20 business days, which is the equivalent of bringing power to 400,000 homes in less than a month, which is crazy. How are we planning to do that? Like most things at Tesla, we are ruthlessly attacking every opportunity to save our customers time.

Simplify the process, remove steps, automate as much as you can. One example is how we use simulation. So we like to bring our customers and sometimes utilities and grid operators into a room with our engineers, sometimes months before the Megapacks are even delivered to the site. And we can take your actual hardware and your software controls, the actual software that you'll be using on your

site. Simulate the grid at the exact point in the grid where you will be connecting and run a bunch of simulations, control scenarios, grid, grid scenarios to see is this going to work like I thought it would work. It's essentially a peek into the future to see if the project is going to work. Our customers love it.

It's a great opportunity to sort out different bugs in the software and it allows you to have confidence that when the mega packs are connected to the grid, it is going to work. Commissioning this fast is a great example of how our vertical integration, our engineers across the full spectrum allow us to serve our customers. So at Tesla, we do more than build the batteries. With most battery OEMs and integrators, you have to go to different companies for different parts.

The batteries for one, the inverter from someone else, service from someone else, maybe site controls again for 1/4 counterpart. And you can imagine piercing all those things together and being successful can be difficult. What sets us apart and what we're proud about is our ability to provide all your needs in one place, to be your partner through the whole process. We provide hardware, software, service fully integrated in one package.

And I just wanted to take a moment to talk about how this full ecosystem has helped our customers. Autobidder is our autonomous energy trading platform. It's built all right. It's built by Tesla's machine learning optimization software engineers. And in its most basic form, it is buying low and selling high. But in reality, there is hundreds of decisions that need to occur in real time in order to maximize profits.

So here's an example leaderboard from ERCOT in Texas of one of Tesla's projects and it shows us at the top of the leaderboard in revenue per MW installed. And the reason I wanted to bring this up is that it's This site is not an exception. Autobidder launched in 2017 and we have maintained leadership in every market we operate in by constantly adapting and evolving our our algorithm. We're excited to launch into

France later this year. We discussed grid forming software at Investor Day a few years ago, and we talked about how it's going to be the future of the grid. And honestly, there's been a ton of momentum over the past couple years. So what is it exactly? The analogy is that it contributes to grid stability, the way a car's shock absorber dampens vibrations and keeps the ride smooth. And the reality is you can't have a fully sustainable grid run on run on renewables without

grid forming software. It's what allows us to take the traditional generation off of the grid. And I still, I still frequently hear that this technology is not ready and it's still in the R&D phase. This is simply not true. Tesla has been deploying grid forming software since 2016. We have it operating on over 600 projects, 600 projects across 4 GW hours with 10 GW hours coming online soon. Here you're looking at Plus Powers, Plus Powers project in Oahu.

This project allowed the island to start the start decommissioning and start taking the last coal power plant offline. It represents over 20% of the island's peak load. And recently and a few times actually, the battery has been able to stabilize the grid when one of the generators trips offline. It's doing that using grid forming software. So it works. It is the future and we are excited to see how it stabilizes grids around the world.

All right, Our global service organization, this team is the best. They're they're, they're the best team in the world. And we're super proud. We're super proud of them. And I say that because over this last year, they, we, we had 99.3% uptime on our projects around the world. And that is a big fleet to maintain above 99%. So, yeah, so how how are we doing this? Again, it's like everything else, simplify the process, remove steps, automate where you

can. We are using automation to detect issues and to trigger our field service teams to action around the world. We have over the air firmware updates that increase the performance and the security of the product over the lifetime of the project just like we do with the vehicles. And we have an entire engineering team building software and hardware service tools that are purpose built for Megapack, making every step quicker and faster and focusing on time.

This year we also launched our certified service provider program. This enables our customers and third parties access to all the service tools that our internal teams have been using for years. This enables our customers like Southern Company to take advantage to take Megapack service into their own hands. We are excited to bring our full software suite and our service platform to Mega Block.

And one day, not too distant future, we can see Optimus being a field service technician, reducing costs for both us and for our customers. Mega Block builds on 10 years of project experience around the world. It is simple, it's fast to install, it's flexible, and you get all the integrated service and software that you've come to love by working with Tesla, because with Tesla, and really it's been been like this since the beginning of the Megapack program. The project is really our

product. Global power infrastructure is under pressure and we need scalable and reliable energy solutions that can deploy quickly. Mega Block accelerates the ability to solve these problems. The people in this room, you guys are the ones changing the world. You guys are building the projects. You're developing it over the course of a long time and investing your money. We are excited to transform. We are excited and humbled to

transform the grid with you. Together, we can deploy the terawatt hours needed to power a sustainable future. And tonight, we're excited to have a prototype of Megapack 3 upstairs. I just want to say thank you to everyone that has made this trip. Thank you for supporting us. Thank you for for being partners and all these large projects and for trusting Tesla with those projects. Have a great night. Hey, thank you so much for listening today. I really do appreciate your support.

If you could take a second and hit the subscribe or the follow button on whatever podcast platform that you're listening on right now, I greatly appreciate it. It helps out the show tremendously and you'll never miss an episode. And each episode is about 10 minutes or less to get you caught up quickly. And please, if you want to support the show even more, go to Atreoncom Stage Zero and please take care of yourselves and each other, and I'll see you tomorrow.

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