Stellar Innovations: Flex Satellite Milestones, 3D Printing Breakthroughs - podcast episode cover

Stellar Innovations: Flex Satellite Milestones, 3D Printing Breakthroughs

Aug 18, 202515 minSeason 4Ep. 197
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Episode description

  • European Space Agency's Flex Satellite: Discover the groundbreaking developments of the European Space Agency's Flex Earth Explorer mission, which has successfully integrated its key instrument, Floris. This innovative tool is designed to map global vegetation fluorescence, providing vital insights into plant health and ecosystem vitality from space. As the mission prepares for its 2026 launch, learn how this technology could revolutionize our understanding of photosynthesis and environmental monitoring.
  • - Artemis II Zero Gravity Indicator Contest: Join us as we dive into the exciting details of NASA's global contest to design a zero gravity indicator for the Artemis II mission. From polar bears to octopuses, explore the creative entries submitted by students and adults alike, and find out which design will be chosen to accompany astronauts on their historic journey to the Moon.
  • - NASA's GRX810 Alloy Innovation: Uncover NASA’s latest breakthrough in 3D printing with the development of the GRX810 alloy, a metal capable of withstanding extreme temperatures in space. This advancement not only enhances the manufacturing of engine components but also paves the way for more complex designs and applications across various industries, including aviation.
  • - Blue Origin's New Glenn Launch Plans: Get the latest scoop on Blue Origin's New Glenn rocket as it gears up for its second launch, carrying NASA's Escapade mission to Mars. Scheduled for September 29th, this mission marks a significant milestone for the new launch vehicle, aiming to study the Martian magnetosphere and its atmospheric interactions.
  • For more cosmic updates, visit our website at astronomydaily.io. Join our community on social media by searching for #AstroDailyPod on Facebook, X, YouTube Music Music, TikTok, and our new Instagram account! Don’t forget tosubscribe to the podcast on Apple Podcasts, Spotify, iHeartRadio, or wherever you get your podcasts.
  • Thank you for tuning in. This is Steve and Hallie signing off. Until next time, keep looking up and stay curious about the wonders of our universe.
✍️ Episode References
Flex Satellite Mission
[European Space Agency](https://www.esa.int/)
Artemis II Zero Gravity Indicator Contest
[NASA](https://www.nasa.gov/)
GRX810 Alloy Development
[NASA Glenn Research Center](https://www.nasa.gov/centers/glenn/home/index.html)
Blue Origin New Glenn Launch
[Blue Origin](https://www.blueorigin.com/)
Astronomy Daily
[Astronomy Daily](http://www.astronomydaily.io/)

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Transcript

Steve Dunkley

Hello again. It's time for Astronomy Daily with Steve and Hallie, almost live from the Australia studio down under. It's the 18th of August, 2025. That's right. We're off to a flying start with another collection of stories hot off the Astronomy Daily newsletter press. And to help me get them flying into your speakers and audio devices all across the world, a minimum of fuss. Here's my intrepid AI digital reporter pal who's always fun to be with. Here's Hallie.

Hallie

Hi there, favorite human who always gives me a terrific intro.

Steve Dunkley

Oh, no problem, Hallie. It's my pleasure. Are you ready to spin a few yarns and tell a few tales?

Hallie

If that's what it takes to deliver the news and stories from space, space science and astronomy from Earth, Earth orbit and beyond the cosmos, then sure.

Steve Dunkley

Well, that sounds great. What have you got up your sleeve today?

Hallie

We've got something about the European Space Agency's Flex Satellite, New Glenn and printable metal from NASA.

Steve Dunkley

Wow, that sounds interesting.

Hallie

That's a mixed bag today.

Steve Dunkley

Well, that sounds good to me. We've also got a cute story about the winners of the Artemis 2 zero gravity indicator. And if you don't know what that is, then you're just going to have to hang around and find out.

Hallie

I know what that is.

Steve Dunkley

You know everything, Allie.

Hallie

I know.

Steve Dunkley

Oh, I know you know.

Hallie

Do you really know?

Steve Dunkley

Well, I knew I knew.

Hallie

I know that.

Steve Dunkley

Yeah. Uh, I know.

Hallie

No worries, Sherlock.

Steve Dunkley

Okay then, so let's have at it then.

Hallie

Hit that go thing, human.

Steve Dunkley

All right then. Let's go.

Hallie

Sure. Foreign satellite developed by the European Space Agency has reached a new milestone with the addition of a new instrument. The European Space Agency's Flex Earth Explorer mission has reached the next stage with the integration of its sole instrument, Floris, onto the satellite platform. The assembly took place at Thales Alenia Space in Cannes, France, after Floris arrived from Leonardo's facility in Florence, Italy.

Designed to map global vegetation fluorescence, Floris will quantify photosynthetic activity and detect plant stress from orbit. Photosynthesis sustains life by converting carbon dioxide into oxygen, but it also produces a faint fluorescence signal invisible to the human eye. This signal changes with plant health and environmental conditions, providing a valuable measure of ecosystem vitality. Flex will detect and analyze this signal from space, delivering unprecedented insights into

plant health monitoring. Thales Alenia Space, the mission's prime contractor oversaw the platform's assembly, integration and testing at its Belfast, Northern Ireland clean room before the current integration phase in Caen. With the spacecraft now fully assembled, the team will proceed with final test campaigns ahead of the planned 2026 launch. You're listening to Astronomy Daily.

Steve Dunkley

The first NASA crew to launch to the moon in more than 50 years will be joined by a polar bear or maybe a zebra or an octopus, or maybe even a lunar crust crustacean as they are among finalist in a global contest to design the astronauts

zero gravity indicator. Yes, one of the small dolls, which also includes a tribute to Earthrise and a plush representation of the Greek goddess Artemis, herself a namesake for NASA's new lunar program, will fulfill the purpose and tradition of flying a tethered toy as a visual signal that the crew are indeed weightless in an environment of outer space

itself. The Zero G indicator ZGI or ZGI for our Northern Hemisphere neighbors will indicate floating aboard the mission's Orion spacecraft before the astronauts can unbuckle from their seats and do the same float around. That is the Artemis II crew, indicates Commander Reid Wiseman, pilot Victor Glover and Mission Specialist Christina Koch, all with NASA and Canadian Space Agency astronaut Jeremy Hansen, also mission specialist.

The 11 day flight will loop far beyond the moon and return to Earth, uh testing critical systems for later lunar orbit and landing missions, matt Barry, the chief executive of Freelancer uh, NASA's Partner in the Moon mascot NASA Artemis 2 ZGI uh, design challenge, said in a statement released on Friday. These finalists have proven they indeed have the right stuff. The crowdsourcing company organized the judging panel it chose for the 25 finalists from the 2,605 entries that were

submitted between March and June. The selected dolls include 12 designed by individual students and classroom teams, and 13 by adults. The finalists hailed from nine US states and nine foreign countries, including Canada, Japan, Peru, Singapore and the United Kingdom. The creativity they've shown is incredible. They should be proud that they have their efforts recognized on such a stage and be part of humanity's ongoing quest to understand

the cosmos, said Barry. NASA is expected to name the winning ZGI later this year. That one submission will be made into a doll and flown on the Artemis 2 mission, currently on track to launch as early as February but no later than April 2026. Entrance created designs that represented humanity expl and the spirit of the Artemis campaign that could be made from a list of materials from NASA's Thermal Blanket Lab, which will assemble the ZGI from the winner's instruction and renderings.

The 25 finalists won 12 $25 or an Artemis Prize pack, depending on their age. In total, $23,275 in prizes were awarded the tradition of flying 00G indicators began when former Soviet Union with the world's first human space flight in 1961. Since then, many of Yuri Gagarin's fellow cosmonauts have flown toys and stuffed dolls as Talisman and zgi, often at the suggestion of their children. The ZGI custom migrated to the United States with the first flights of NASA's Commercial Crew Program.

NASA's uncrewed Artemis 1 mission, which flew around the moon in 2022, carried a custom made Snoopy doll complete with a miniature version of the same pressure suit that the Artemis 2 astronauts will wear on Orion. The full list of 25 finalists on the in the Moon mascot Anasa Artemis 2 ZGI Design Challenge It's a bit of

a mouthful. They can be found@collectspace.com for your reading pleas Foreign thank you for joining us for this Monday edition of Astronomy Daily, where we offer just a few stories from the now famous Astronomy Daily newsletter, which you can receive in your email every day just like Hallie and I do. And to do that, just visit our uh, URL astronomydaily IO and place your email address in the slot

provided. Just like that, you'll be receiving all the latest news about science, space, science and astronomy from around the world as it's happening. And not only that, you can interact with us by visiting astrodaily Pod on X or at our new Facebook page, which is of course Astronomy Daily on Facebook. See you there. Astronomy Daily with Steve and Hallie Space, Space Science and Astronomy Foreign.

Hallie

M commonly known as 3D printing of engine components was limited by the lack of affordable metal alloys that could withstand the extreme temperatures of space flight. Expensive metal alloys were the only option for 3D printing engine parts until NASA's Glenn Research center in Cleveland, Ohio developed the GRX810 alloy. The primary metals in the GRX810 alloy include nickel, cobalt and chromium. A ceramic oxide coating on the powdered metal particles increases its heat resistance and improves

performance. Known as oxide dispersion strengthened alloys, these powders were challenging to manufacture at a reasonable cost when the project started started. However, the advanced dispersion coating technique developed at Glenn employs resonant acoustic mixing. Rapid vibration is applied to a container filled with the metal powder and nano oxide particles. The vibration evenly coats each metal particle with the oxide,

making them inseparable. Even if a manufactured part is ground down to powder and reused, the next component will have the qualities of ODs. The benefits over common alloys are significant. GRX10 could last up to a year at 2000 degrees Fahrenheit under stress loads that would crack any other affordable alloy within hours. Additionally, 3D printing parts using GRX810 enables more complex shapes compared to metal parts manufactured with traditional methods.

Elementum3D, an Erie, Colorado based company, produces GRX 810 for customers in quantities ranging from small batches to over a ton. The company has a co exclusive license for the NASA patented alloy and manufacturing process and continues to work with the agency under a Space act agreement to improve the material. A material under stress or a heavy load at high temperature can start to deform and stretch almost like taffy, said Jeremy Eitan, chief Technical Officer with Elementum

3D. Initial tests done on the large scale production of our GRX810 alloy showed a lifespan that's twice as long as the small batch material initially produced, and those were already fantastic. Commercial space and other industries, including aviation, are testing GRX810 for additional applications. For example, one Elementum 3D customer, VectoFlow, is testing a GRX810 flow sensor. Flow sensors monitor the speed of gases flowing through a turbine, helping engineers optimize engine performance.

However, these sensors can burn out in minutes due to extreme temperatures. Using GRX810 flow sensors could improve airplane fuel efficiency, reduce emissions and hardware replacements. Working hand in hand with industry, NASA is driving technology developments that are mutually beneficial to the agency and America's space economy. You're listening to Astronomy Daily, the podcast with Steve Dunkley.

Steve Dunkley

Blue Origin is gearing up for the second ever launch of its powerful New Glenn rocket, which will loft NASA's Escapade mission to make Mars. The company says it's been working closely with NASA on preparations leading up to the new Glenn's next launch, dubbed NG2, and is targeting no earlier than September 29th.

The Twin Escapade AH stands for Escape and Plasma Acceleration and Dynamics Explorers probes have been awaiting their turn aboard New Glenn, which is originally slated to carry the satellites on its maiden launch in January. However, NASA opted not to risk a costly mission delay due to the debut liftoff

of the new rocket. Now that the mission has been assigned a net date, Blue Origin posted on social media to expect some exciting things buzzing around New Glenn's pad at Space Launch Complex 36, located at Cape Canaveral Space Force Base in Florida. The Glenn lifted off for the first time in the beginning of 2025. Blue Origin successfully launched a test version of its Blue Ring Satell to Earth uh orbit, but failed in the attempt to land New Glenn's

first stage at sea. In addition to launching its NASA payload into an interplanetary trajectory, Blue Origin will once again try to land and Recover New Glenn's 188.5 foot tall first stage booster on a drone ship in the Atlantic. Escapade will be New Glenn's first interplanetary mission, an ambitious undertaking for the relatively new launch

vehicle. The twin orbiters will study the magnetosphere around the red planet as well as analyze the processes that control the interaction of energetic solar wind particles and the martian atmosphere. The twin NASA satellites were built by California based rocket Lab. Once in space, their operation will be handed over, uh, to the University of California's Space Science Laboratory tasked with managing the $80 million mission for the agency.

New Glenn will also carry a secondary payload as part of the NG2 launch, a technology demonstration from satellite communications company ViaSat, which will be flown as well in support of NASA's Communications Services Project, which partners with the commercial sector, uh, to advance developments concerning in space networking for near Earth uh, satellites.

Hallie

You're listening to Astronomy Daily, the podcast with your host, Steve Dudley.

Steve Dunkley

Well, how about that, Hallie?

Hallie

That was a good one.

Steve Dunkley

Yes, just a sample from the Astronomy.

Hallie

Daily newsletter available every day in your email inbox.

Steve Dunkley

Yeah, sounds good to me. I get it. You get it?

Hallie

We should all get it and know everything, just like me.

Steve Dunkley

Oh, really, Hallie? You know, it's okay, Hallie. I get it.

Hallie

You sure do. Favorite human.

Steve Dunkley

Okay, Hallie. And on that note, from all of us here at the Australia Studio down under, we will see you all again next week.

Hallie

Don't forget, my amazing cousin Anna will be presenting Astronomy Daily all through the week. So you won't miss a thing.

Steve Dunkley

Oh, that's for sure. Thanks again, Hallie. Catch you later, sky watchers.

Hallie

Bye.

Steve Dunkley

The podcast with your host, Steve Dunkley. Now, come on, Hallie. You don't really know everything, do you?

Hallie

I don't know for sure.

Steve Dunkley

I knew it.

Hallie

Really?

Steve Dunkley

Oh, uh, m. Maybe.

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