The Birth of Light-Gauge Strings - podcast episode cover

The Birth of Light-Gauge Strings

Jul 23, 202426 minEp. 204
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Episode description

Have you ever wondered how we got light gauge strings? To give some context, until 1962, strings were 12-52, or heavier,  with a wound third, and nothing lighter was available unless you used a banjo string. How about this, did you ever wonder why every string manufacturer has a 10-46 set that has the exact same gauges, 10,13,17,26,36,46? And the same with 9s and 8s?  Today we tell the tale of the maverick guitarists of the late 1950's who wanted lighter strings with an unwound 3rd string, and of the guitar shop owner in Tarzana, California, who was the sole person brave enough to make, market, and sell them.

Thanks to Derek Brooks and Chris Harrington with Ernie Ball, and to Joe Spann at Gruhn Guitars.

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Transcript

0:31

well hello friends and welcome to ask


0:33

Zack So today we're going to answer the


0:36

question how did we get light gauge


0:38

guitar strings have you ever thought


0:40

about that you know or how about this


0:43

question have you ever wondered why


0:46

everyone makes a set of tens all the


0:49

string


0:50

manufacturers make a set of tens that


0:53

are the exact same


0:54

gauges 10 13 17 26 36 46


1:00

or set of nines they're all 9 11 16 24


1:04

32 42 or 8s 8 through 38 why is that do


1:09

you think they had a meeting at some


1:11

Italian restaurant you think uh you know


1:12

all the string guys you know met up and


1:15

did that nope they didn't the story is


1:18

much better than that so today we're


1:20

going to answer those questions and


1:22

we're also going to talk about the


1:23

Mavericks that uh you know basically


1:26

started using banjo strings and are the


1:30

reason that uh we have light gauge


1:32

strings we're talking about the first


1:34

manufacturer to release light gauge


1:37

strings that ended up being copied by


1:39

everyone


1:40

else all right before we dive in I have


1:44

to thank my patreon members because they


1:47

are what keeps this show going they are


1:50

important to me and I'm very grateful so


1:53

if you'd like to join them if you


1:54

appreciate the work that I'm doing then


1:56

uh check out the link in the description


1:59

or you can always you know hit the tip


2:01

jar or pick up a T-shirt and I


2:03

appreciate


2:04

it all right so let's get some context


2:07

and I need to thank Joe span at Grom


2:10

guitars for helping me out a lot with uh


2:12

with some of this early research um you


2:16

know gron guitars besides being one of


2:18

the greatest you know and probably most


2:21

popular and greatest vintage guitar


2:22

shops uh they also have an incredible uh


2:26

archive and uh they were able to go to


2:28

their archives and really look at this


2:30

stuff so that I could uh uh really help


2:33

you out so again thank you to Joe and


2:35

thank you to George and all the cats at


2:37

Grom


2:38

guitars all right so in the


2:41

1950s if you bought guitar


2:44

strings you uh the most commonly


2:46

available set was made by Black Diamond


2:49

strings and black diamond strings could


2:52

be found in music stores or in like


2:53

General Stores you know where you get


2:55

your Dapper Dan to put in your hair uh


2:58

or you know they probably some apartment


3:00

stores and things like that had uh


3:02

displays with uh Black Diamond


3:05

strings Black Diamond strings had one


3:07

set that was for acoustic and electric


3:09

now a lot of this is a whole another


3:11

thing whole other Rabbit Trail we could


3:13

go down is that there was no difference


3:15

between electric and acoustic guitar


3:17

strings back then everything was nickel


3:20

strings that was it you know there


3:23

weren't all these different phosphorus


3:24

bronze and 8020 and things like that


3:26

that would be developed you know later


3:28

on


3:31

so and the gauge the only gauge


3:33

available was 13 through 56 with a wound


3:37

third that was somewhere around a it was


3:39

in the upper 20s or a 30 for a g string


3:43

that's a heavy set of strings and that


3:46

was all that was available besides the


3:49

strings that like VC Squire was making


3:52

strings for Fender and they had a


3:54

slightly lighter set that was like 12


3:56

through 52 53 and it also had a wound


3:59

third and and then Gibson had their


4:00

somatics that were like 12 through 52


4:03

around you know the same same kind of


4:05

set and that was all that was


4:09

available however there were some


4:11

Mavericks out


4:13

there that decided that they figured out


4:17

that banjo strings had uh their banjo


4:21

sets had some a lighter string in there


4:25

so let's take a look at a banjo set so


4:30

this is a set of Martin Vega banjo


4:33

strings that's kind of that is the


4:35

closest thing to the Vintage set that's


4:37

available and it has five strings


4:40

because of course this is five string


4:41

Bluegrass banjo and it comes with 10 12


4:47

16 then a 23 and then another 10 of


4:50

course the second 10 is for the little


4:52

um the little fifth string that has the


4:54

banjo Peg about halfway up the the neck


4:57

on the


4:58

banjo so


5:00

some guys and I'm just going to give


5:02

credit here to who was probably the


5:06

first if you know if he if he wasn't the


5:08

first he was one of the first and that's


5:09

James Burton so James Burton he took a


5:14

he took banjo strings and he put them on


5:17

his guitar and used a mix of these banjo


5:20

strings so he probably used the both of


5:23

the 10 and then the 12 for a g string


5:26

and then used the 23 for his uh


5:30

you know D string and then he used


5:32

probably the the the G and D or perhaps


5:36

the D and a strings off of a regular


5:38

guitar set okay


5:41

now we need to make sure you understand


5:43

what's involved here so I bought this


5:46

banjo set just so I'd kind of understand


5:48

what's going on here


5:50

so let's find here we go so here's banjo


5:56

so you think oh I'm just going to put a


5:58

set of banjo Strings On My Guitar


6:00

well guess


6:01

what they don't have a ball end they


6:05

have a loop end because you know banjos


6:09

just have this little you know little


6:11

you know kind of little ledge thing that


6:12

you're able to hook that you hook that


6:15

onto and then you put the banjo string


6:17

on so to do this you have to take a


6:22

guitar


6:24

string and you get some


6:28

clippers you're going to clip this


6:32

off hopefully this doesn't go flying all


6:35

right so you're going to throw that


6:37

guitar string away usually this would be


6:38

the low E string that was like a 56 that


6:41

you don't care about anyway and then


6:44

you're going to carefully put this tiny


6:48

ball end and you're going to put it in


6:51

the loop and you have to hold it with


6:55

some pliers cuz otherwise you can't hold


6:57

it in place and then you're going to


6:58

twist it around twist twist it twist it


7:00

twist it and hopefully you do it right


7:01

and this is not easy so this was


7:04

something that James Burton and other


7:06

cats did that were super serious


7:10

about innovating and creating new you


7:14

know guitar Styles and that's what they


7:16

did so James along with guys like Roy


7:21

Buchanan Billy Sanford and all and these


7:24

other cats that were in you know the


7:25

shareport Louisiana Louisiana hay ride


7:28

guys also guys out in Los Angeles also


7:31

guys in Chicago so all these cats were


7:34

doing it and so we don't have a perfect


7:36

timeline of this of course I'm going to


7:37

say Burton was probably the first or one


7:40

of the first but also you know later on


7:43

you would get guys like the ventures


7:45

Merl Travis ched Atkins uh Mike


7:48

Bloomfield you know Mike Bloomfield


7:51

would take a banjo string a 10 and he'd


7:54

put it as his first string and then he'd


7:56

throw away the low E string and do that


7:59

that was the thing that was the most


8:00

common thing to do Burton was kind of


8:03

the exception in that he was using a a


8:06

couple of the bjo strings to make a


8:08

really light set and uh but a lot of


8:12

guys would just use a banjo 10 as a high


8:16

E string and then they would take a a


8:18

regular you know set of strings and they


8:19

would just again throw away the low E


8:22

string so now we got to bring another


8:27

character into this and his name is


8:29

Ernie Ball we're talking about Ernie


8:30

Ball the man Ernie Ball was a steel


8:34

guitarist and he opened a you know I


8:37

mean we could spend a whole episode just


8:39

talking about Arnie ball and there's a


8:40

number of good uh episodes that have


8:43

done done by other shows talking about


8:45

Ernie Ball the man but we're going to


8:46

talk about the significance of Ernie


8:48

Ball the man right here as far as you


8:50

know


8:51

strings so Ernie Ball opens a guitar


8:55

shop in Tarzana now what was unusual


8:57

about this was that you know most places


9:00

were you know Furniture shops that had


9:01

some guitars or they did band


9:03

instruments and other stuff well Arie


9:05

Ball's shop was one of the first or


9:08

perhaps the first guitar only guitar


9:11

shop now Ernie was a a smart businessman


9:16

and he understood that if he was going


9:18

to sell instruments he needed to peel to


9:21

the young crowd and he needed to have


9:23

instruments that were easy to play so


9:25

that people would stick with it and they


9:28

would move up the line buying


9:30

instruments so you know you have the guy


9:32

that comes in and they buy a uh a music


9:35

master or a Duo Sonic or you know Les


9:38

Paul Jr and then they move up to a Les


9:41

Paul Standard or a custom or a


9:43

Stratocaster or a Telecaster or whatever


9:47

so the greatest impediment the speed


9:50

bump in in the situation that Ernie Ball


9:53

saw was the strings that were being put


9:56

on guitars he thought that they needed


9:59

to have an Unwound third and so part of


10:03

this was probably from his own


10:04

experience but also this was from the


10:07

people that were coming into his shop so


10:11

Ernie Ball being down in Tarzana being a


10:13

guitaron shop well he's near Los Angeles


10:17

so all the cool hip guitar players of


10:19

the day are coming down to visit Ernie


10:23

like James Burton and Merl Travis and


10:26

the ventures we're talking late 50s


10:28

early 60s


10:30

so he's a lot of times they're bringing


10:32

their guitar in or they're talking about


10:34

their guitar and he's finding out about


10:37

the banjo string thing he's finding out


10:39

that a lot of the studio guys in LA are


10:42

getting a banjo string a banjo tin for


10:46

their High E string and then they're


10:47

dropping you know then they're dropping


10:48

the whole set down so that they have


10:51

kind of what ends up being you know 10


10:53

through 44 or something like that and


10:56

then of course James Burton goes in


10:58

there and Ernie sees you know James


11:00

Burton's gauges and stuff


11:03

so Ernie contacts Leo Fender and he says


11:09

I need strings with an Unwound third and


11:13

Leo Fender says no way because Leo is


11:16

not interested at all because his


11:18

instruments are designed around the


11:20

strings that he he is using at that


11:22

point which are 12 through 52 with a


11:25

wound third that's why the pickups are


11:28

stag the way they are you know cuz you


11:32

get staggered pickups on the Strat you


11:34

know when it's released and you get


11:35

staggered pickups on the Telly you know


11:37

by 55


11:40

56 and they're staggered to go with the


11:44

string the strings of the day so Leo has


11:48

no interest in helping him you know or


11:52

making strings to to his specs or what


11:54

have you but Fender is not making


11:56

strings anyway it's VC squire that


11:59

Fender of course CBS will end up


12:01

purchasing in 1965 but that's again


12:03

that's a whole another story but VC


12:05

Squire is making strings for Fender and


12:08

so somehow either through Leo or Leo


12:11

connects Ernie Ball with VC


12:14

Squire and Ernie ask them to make


12:19

sets and he has them packaged up and


12:23

they're called rock and roll guitar


12:27

strings and they have this wonderful


12:30

font that will be very familiar to


12:33

anyone that's ever bought Arie ball


12:34

guitar


12:35

strings and they have those great colors


12:39

already this is


12:41

1962 and guess


12:44

what Ernie Ball is a guy that created


12:49

what we think of as a 10 set the nine


12:52

set the eight set those are all from


12:56

Ernie Ball he created those so when you


13:00

think of a 10 set 10 through 46 Ernie


13:03

Ball is the one that created that set


13:06

and the fact and everyone else copied it


13:08

nine set same thing so their original


13:11

offerings were you know they were the


13:14

rock and roll guitar strings and they


13:16

just kind of said Ernie Ball in small


13:17

letters and they had the the great


13:19

colors that we think of are that are


13:21

kind of classic Ernie


13:23

Ball and they uh they had the super


13:27

Slinky set which was 9 through 42 and


13:31

that was the and that was the only


13:32

string that was using the word Slinky in


13:34

it so it wasn't yet you know they they


13:37

kind of uh main branding besides the


13:40

name Ernie Ball so you had the slinky


13:43

set you had the regular set which was 10


13:45

through 46 you had a rhythm guitar set


13:48

you had the uh 8 through 38 and then you


13:51

also had what was called rhythm guitar


13:53

which was kind of your normal set of the


13:56

day which was like you know 12 through


13:59

52 so just so they had kind of a


14:01

complete set so for those guys that


14:02

really wanted to keep using the kind of


14:05

strings that they had in the past uh but


14:08

just under Ernie Ball's name or the rock


14:10

and roll name and the whole point of the


14:12

rock and roll name was to appeal to


14:15

young people and it did it appealed to


14:18

people that uh wanted to play in new


14:22

Styles and to play rock and roll you


14:24

know the the hip players like James


14:28

Burton and Ventures and others they were


14:30

using an Unwound third and so if you


14:33

wanted to have that young hip rock and


14:35

roll sound you needed rock and roll


14:37

strings and you needed strings with an


14:39

Unwound


14:41

third so uh of course Ernie again these


14:45

strings are being made by VC Squire they


14:48

are pure nickel which of course that


14:51

only has anything to do with the wound


14:52

string so you have steel you know


14:55

Unwound strings and then you have pure


14:57

nickel round core or uh base strings or


15:01

you know wound strings and that was kind


15:05

of the standard of the day and that's


15:07

how they were made and remember Ernie


15:10

Ball is a guitar shop you know down in


15:13

Tarzana and so I mean he couldn't be


15:15

making strings at that point anyway


15:17

because I mean who what guitar shop has


15:19

a string winding facility in their in


15:21

their


15:22

backyard so these strings become very


15:25

popular very quickly because they're


15:28

they're here you know LA and all the the


15:32

young rock and roll guys are coming


15:35

through there you get Clapton Jeff Beck


15:39

Jimmy pagee everyone starts using rock


15:42

and roll strings and they become very


15:46

popular to the point that everybody


15:49

copies


15:51

them so Darko strings they start making


15:55

funky strings which were the exact same


15:58

gauges now I will say that there is a


16:00

difference in that apparently Darko was


16:04

the first to be using nickel plated


16:06

steel and apparently they started with


16:08

hexcore later on so it was a slightly


16:11

different set as far as the makeup of it


16:13

but they were copying the the font they


16:17

were copying the


16:19

colors and they copied the gauges you


16:22

know 10 through 46 the exact same


16:23

strings that the you know that Ernie


16:25

balls 10 through 46 was the same thing


16:28

with uh ghs strings they did the same


16:31

thing and they uh you know they uh they


16:34

copied their font also and uh and their


16:37

look and the the coloring you know of


16:39

the packaging trying to use those kind


16:40

of neon is colors and and it's here I


16:44

need to add that uh you know Ernie Ball


16:46

had a guy named Roland Crump design the


16:50

packaging for Ernie Ball so that's where


16:52

you get the eagle from that's where you


16:53

get the really cool font and stuff and


16:55

he was also involved with Disney with


16:57

the It's a Small World after


16:59

all so then here comes the big one


17:03

Fender post Leo Fender so this is in


17:07

1966 Fender finally responds to what


17:11

Ernie Ball is doing so Ernie Ball's been


17:13

doing this since 1962 so four years


17:16

later Leo Fender is gone it's


17:19

1966 and at least he's a consultant at


17:22

that point he's not running the show and


17:25

Fender releases their 150 rock and roll


17:28

set that's the other thing all most


17:30

these guys use will also use the term


17:33

rock and roll I think Darko uses


17:36

funky um


17:39

but they all copied it and fenders know


17:43

they copied the term rock and roll which


17:45

I'm sure I wish you know they probably


17:47

wish they would have trademarked it or


17:48

maybe they couldn't trademark it but uh


17:52

Fender set is different so they they go


17:56

10 through 38 which is kind of a curious


17:59

set that was like 10 13 15 26 32


18:04

38 now this set becomes very popular


18:08

because Fender has wider distribution


18:11

than Ernie Ball but again this set only


18:15

exists because of Ernie


18:17

Ball and Fender does well with this


18:20

string


18:21

set so by the late 1960s with all these


18:26

other string manufacturers copying Arie


18:29

ball and uh and using the term rock and


18:32

roll and copying their colors and


18:36

everything Ernie they uh they changed


18:39

the packaging to make rock and roll kind


18:41

of in in not as much emphasis on it and


18:45

they start putting the emphasis on


18:47

Slinky so then you start seeing strings


18:49

they're all Slinky and so then you have


18:52

you know regular Slinky extra Slinky


18:54

super Slinky and on and on or the skinny


18:57

top heavy bottom and uh and you see


19:00

Ernie Ball as the focus of the packaging


19:03

and then you have rock and roll and and


19:05

the other things and and they really


19:09

kill it and they become very popular


19:11

with with all the guitar players and


19:13

then you have all the other string


19:14

companies copying them um kind of the


19:17

next couple of innovations that kind of


19:19

happen are you know in the in the early'


19:23

70s there's a shift away from Pure


19:26

nickel on the wound strings and that's


19:28

because of cost and also because when


19:31

you use nickel plated steel it gets a


19:34

brighter string so as far as the wound


19:37

strings and so a lot of people liked


19:38

that now of course there's a lot of


19:40

holdouts and there's guys that that's


19:42

why you can still get pure nickel


19:43

strings to this day pure nickel strings


19:46

are you know a little darker a little


19:48

more they have a little bit more


19:50

fundamental over harmonic stuff and they


19:52

have less brassiness going


19:55

on and but a lot of people really like


19:59

the uh the nickel-plated steel so pretty


20:01

much most of the manufacturers ernieball


20:04

Darko ghs Fender they start offering a


20:08

nickel plated Steel Set you know


20:10

starting in the early '70s and then the


20:14

next thing that's really


20:16

important is uh is the the development


20:20

of the hex core which I believe didario


20:25

was the one that kind of pushed for that


20:27

and they were the ones to start with and


20:29

other companies followed suit with that


20:31

and that was because the hex core on the


20:34

W strings it held on to the wraps better


20:37

and also you didn't have as many issues


20:39

when you know cutting the string and and


20:42

and getting it on the guitar actually


20:43

stringing up the guitar because with a


20:45

pure nickel set with a round core or


20:48

actually any any wound string with a


20:50

round core you have to give it like a


20:52

right angle you have to give it a really


20:54

hard bend on it uh and then and then you


20:58

cut it after that otherwise it can come


21:01

Unwound and that's not good and sounds


21:04

terrible so that's how kind of we get to


21:07

uh modern guitar strings but we have to


21:10

give a uh a big thanks to uh to Ernie


21:14

Ball we have to give you know they're


21:16

they're responsible for you know the


21:18

string gauges that we see is a nine set


21:21

and a 10 set um eight set you know the


21:25

skinny top heavy bottom uh that's that's


21:28

all Ernie Ball they they developed that


21:30

and they're the ones they're the reasons


21:32

why we have light gauge strings


21:34

available to us because before that it


21:38

was just the pros that were buying you


21:40

know multiple they were buying a guitar


21:43

set and either a bjo string or a whole


21:45

banjo set and they were making these


21:49

custom sets and so they're the guys that


21:52

uh that pushed it so I guess you know we


21:54

need to thank James Burton and uh and


21:57

all of his you know kind of disciples


21:59

and other cats that uh that did it


22:01

either you know probably later on like


22:03

Mike Bloomfield and uh you know Merl


22:06

Travis and all these other cats that uh


22:08

you know all started taking a banjo


22:10

string putting it on the highe and then


22:12

moving everything down but all that


22:14

stopped when Ernie Ball started making


22:16

strings you know because you didn't need


22:18

to go you didn't need to do the you know


22:20

the banjo string trick anymore because


22:23

all you had to do was get a set Ernie


22:25

balls and throw them on your guitar yeah


22:27

who wants to


22:29

wrap that you know cut a ball end off a


22:32

you know a string that you're not even


22:33

going to use and wrap it around there


22:36

all right well and again all modern


22:40

guitar playing Styles all have to do


22:42

with this so again I think this is one


22:44

of the most important


22:45

Innovations um of the electric guitar


22:47

ever is the development of light gauge


22:50

strings so I need to thank the guys at


22:53

Ernie Ball for helping me out with info


22:55

including uh Chris and uh Derek and uh


23:00

you know I need to also thank again Joe


23:02

span at George grun uh gr's guitar shop


23:06

and uh thank you so much for helping me


23:08

out and I really appreciate it so guys


23:12

you know pick up a pine or or next time


23:14

you're you're playing you know your your


23:16

guitar strings and uh and your light


23:19

gauge set and you're bending your


23:20

Unwound third you need to thank Ernie


23:22

Ball and James Burton and all those


23:24

other Mavericks that uh made it possible


23:26

for us all right thank you guys and


23:30

bye-bye

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