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Additive Snack

Join host Fabian Alefeld and a range of guests as they discuss all things additive manufacturing (AM) and 3D printing news, with interviews and real-world stories to educate and entertain. Each episode, Fabian talks to AM experts, professionals in specialist fields, and 3D printing users from all walks of life to deliver a well-rounded view on the state of AM. Cut through the confusion surrounding polymer and metal additive manufacturing solutions with our digestible, down-to-earth discussions that deliver insights into common mistakes and best practice tips so you can get a clear understanding of AM — layer for layer. Whether you’re curious about 3D printing technology for the aerospace industry, a deep dive into post processing, or applications of injection molding — we leave no spare parts behind. We want to provide you with the additive insight needed to stay laser focused and leverage every opportunity 3D printing materials have to offer. Join us for an Additive Snack and we’ll help you and your business achieve growth and success through the latest developments in AM. No marketing B.S. and no product pitches. Just the education, inspiration and information you and your organization need to drive business growth, brought to you by global AM leader EOS. Get ready to feed your AM knowledge and find your path to success!
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Episodes

What the Wholers Report & ASTM Reveal about the Industry's Future

In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Madhi Jamshid and Scott Sevcik of the ASTM Additive Manufacturing Community to discuss significant trends and insights within the additive manufacturing industry. They delve into the history and evolution of the Wohlers Report, various advancements in different sectors like defense and consumer products, and the impact of geopolitical factors such as trade policies on the industry. The discussion also covers the matu...

Jul 16, 20251 hr 16 minSeason 10Ep. 16

Submarines, Supply Chains, & Skilled Labor: Inside the Navy’s Advanced Manufacturing Push

In this episode of the podcast, host Fabian Alefeld interviews Chris Holshouser, Deputy Program Director of Maritime Systems at BlueForge Alliance. They discuss the Navy's ambitious projects, focusing on advanced technologies like additive manufacturing, supply chain optimization, and workforce development. Chris elaborates on the challenges and goals associated with the Columbia and Virginia class submarines, the importance of enhancing the maritime industrial base, and the need for skilled lab...

Jul 10, 202545 minSeason 10Ep. 15

Additive Manufacturing, Then & Now: A Conversation with Alex Oster, Autodesk

In this episode of the Additive Snack Podcast, host Fabian Alefeld interviews Alex Oster, Director of Additive Manufacturing at Autodesk. The conversation spans Alex's journey from his early career in 1998 in Bavaria to his current influential role at Autodesk. They delve into the evolution of the additive manufacturing industry, from its early days to the current market dynamics and innovations, including the impact of AI and simulation technologies. Alex shares stories from his time at FIT and...

Jun 17, 20251 hr 28 minSeason 10Ep. 14

Implicit Design, AI & Next Gen Design Tools: Inside nTop’s Bold New Design Frontier

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Brad Rothenberg, CEO and founder of nTop, formerly known as nTopology. They discuss the evolution of additive manufacturing and nTop’s role over the past three to four years. Topics include the founding story of nTop, the concept of implicit modeling, and how design tools have rapidly changed. Brad shares insights on using nTop for aviation design, thermal management, and heat exchanger design, pointing out the shift fro...

Jun 10, 20251 hr 1 minSeason 10Ep. 13

From Desktop to Factory Floor: AM’s Expanding Reach

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Carolyn Schwaar, the editor of All3DP.com. Together, they explore current trends in additive manufacturing, the transition of hobbyists to professionals, and the role of platforms like All3DP and Kraft Cloud in the industry. Carolyn shares success stories from readers who have integrated 3D printing into their professional lives, the impact of tariffs on the industry, and the importance of reliable resources for learning...

Jun 04, 202541 minSeason 10Ep. 12

The Mathematics Behind Additive Manufacturing

In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the critical role of mathematics in additive manufacturing with guest Harshil Goel, founder, and CEO of Dyndrite. Harshil shares his unconventional entry into the additive manufacturing industry, driven by his deep background in mathematics and mechanical engineering. The conversation delves into how Dyndrite's software provides solutions for complex additive manufacturing challenges, from data preparation to materials a...

May 21, 202551 minSeason 10Ep. 11

The Critical Role of Depowdering Automation in Additive Manufacturing

In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the importance of automating powder removal in the additive manufacturing (AM) process with Hemank Raj, Process Development Engineer from Solukon. They discuss how automating this process, which may seem minor, is crucial for scaling production and ensuring high-quality outputs in the industry. Hemank provides insights on the background of Solukon, which evolved from an engineering consultancy to a key player in automate...

May 13, 202548 minSeason 10Ep. 10

Design for AM: CAD Tools, Simulation, Voxels & the Future of AM Design

In a special live episode of the Additive Snack Podcast recorded at RAPID + TCT 2025 in Detroit, host Fabian Alefeld welcomes Dr. Andreas Vlahinos, a leading expert in design and additive manufacturing. The conversation spans the evolution of design for additive manufacturing over recent years, focusing on advances in simulation-driven design and the integration of implicit and voxel-based tools within CAD environments. Dr. Vlahinos shares insights on overcoming challenges in the industry, his e...

May 06, 202542 minSeason 10Ep. 9

Additive Economics: Reshoring, Risk & Revenue in Additive Manufacturing

In this episode of the Additive Snack Podcast, host Fabian Alefeld discusses the intersection of finance and additive manufacturing with Danny Piper, Managing Partner at New Cap Partners live at RAPID + TCT 2025. Danny, also the host of the Printing Money podcast, shares his expertise on the financial landscape of additive manufacturing, the challenges and opportunities within the industry, and his views on current economic turbulences and their impact on the sector. The conversation delves into...

Apr 29, 202550 minSeason 10Ep. 8

Startups, Tariffs & AI: What's Really Shaping the Future of Additive Manufacturing?

In this episode of the Additive Snack Podcast, host Fabian Alefeld speaks with Arno Held, co-founder and managing partner of AM Ventures. Recording live from RAPID + TCT 2025, they discuss the current state and future outlook of the additive manufacturing landscape, touching on startup trends, the impacts of global tariffs, and increased defense spending. Arno shares insights into the industry's financial pressures, the growing significance of AI in additive manufacturing, and the challenges sta...

Apr 22, 202535 minSeason 10Ep. 7

How Copper, Diamonds, & Beam Shaping are Revolutionizing 3D Printing

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes guests from the University of Wolverhampton — Arun Arjunan, John Robinson, and Manpreet Singh. They delve into the university's significant contributions to additive manufacturing over the past 25 years, discussing their pioneering work in laser powder bed fusion, material science innovations, and the launch of their Center of Excellence for Additive Manufacturing. They highlight collaborative projects with industry, inc...

Apr 15, 20251 hr 6 minSeason 10Ep. 6

Tariffs, AI, & Robotics: Future Trends in Additive Manufacturing

In this episode of the Additive Snack Podcast, host Fabian Alefeld chats with Douglas Woods, President of AMT, about the evolving landscape of manufacturing. They discuss the significance of AI, robotics, and macroeconomic factors affecting the industry. Doug shares insights from his extensive background in manufacturing, including family history and personal experiences. They delve into the role of AI in optimizing manufacturing processes, the future of humanoid robotics, and the intersection o...

Apr 08, 20251 hr 16 minSeason 10Ep. 5

Rethinking the Railway: The Multi-Million Dollar Power of AM

In this episode of the Additive Snack Podcast, host Fabian Feld welcomes Stefanie Brickwede to discuss the significant strides Deutsche Bahn and Mobility Goes Additive have made in additive manufacturing over the past decade. Stefanie details the journey from initial implementation focusing on obsolete parts to current innovations involving digital warehousing and collaborative networks. They explore the dramatic impact on lead times, cost savings, and the importance of partnerships and certific...

Apr 01, 202559 minSeason 10Ep. 4

Built to Survive: 3D Printing the Future of F1 Racing

In this episode of the Additive Snack Podcast, host Fabian Alefeld interviews Stefan Seidel, Chief Technology Officer at Pankl Racing Systems. The discussion covers Pankl's innovative use of additive manufacturing (AM) in motorsports, aerospace, and high-performance sectors. Stefan elaborates on the transition to AM post-COVID-19, the stringent quality standards required in motorsports, and groundbreaking applications like the roll hoop and other high-stress components. Additionally, the podcast...

Mar 25, 202553 minSeason 10Ep. 3

Latest Advancements in AI for AM Monitoring & Quality Assurance with Interspectral

In this episode of the Additive Snack podcast, host Fabian Alefeld is joined by Isabelle Hachette, CEO of Interspectral, to discuss the intersection of healthcare and additive manufacturing (AM). Isabel shares her journey from a 20-year career in medical imaging to pioneering in AM space. The conversation covers how Interspectral's software transforms sensor data into actionable insights, aiding engineers and improving production efficiency. The episode also delves into the application of AI in ...

Mar 18, 202534 minSeason 10Ep. 2

Inside Conflux: How AM Pushes the Boundaries of Thermal Management

In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the transformative impact of additive manufacturing (AM) on heat exchangers with guest Michael Fuller, founder and CEO of Conflux Technology. Michael shares his entrepreneurial journey from his early passion for motorsport to the founding of Conflux. The discussion covers the advantages of AM in creating high-performance, efficient heat exchangers, the challenges and innovations in heat transfer technology, and Conflu...

Mar 11, 202557 minSeason 10Ep. 1

A New Era of Automotive Manufacturing: The Synergy of Die-Casting and AM with Wes Byleveld of Exco Engineering

Additive manufacturing (AM) offers unique solutions for complex geometries and high-pressure die-casting efficiency in the automotive industry. As the two industries merge it creates a powerful synergy, elevating both technologies to new heights. To explore additive’s impact on the automotive industry, Fabian welcomes Wes Byleveld, Director of Additive Manufacturing at Exco Engineering. For 10 years, Wes has been connecting conventional manufacturing processes with additive innovations. The conv...

Dec 03, 202439 minSeason 9Ep. 8

The Revolution of Beam Shaping for Additive Manufacturing with Alex Kingsbury of nLIGHT

Additive manufacturing (AM) is revolutionizing industries like medicine, aerospace, and defense. To meet these sectors' stringent demands for minimal waste, precise welds, and efficient energy use, innovative solutions are essential. To explore the diverse benefits and challenges of laser usage in additive manufacturing, Host Fabian Alefeld welcomes Alex Kingsbury, AM Market Development Manager at nLIGHT Inc. They discuss cutting-edge advancements in laser technology, productivity gains realized...

Nov 26, 20241 hr 5 minSeason 9Ep. 7

The Pitfalls and Potential of Implementing AM with Joris Peels & Max Bogue of 3DPOD

The current state of additive manufacturing is paradoxical. Its ability to create remarkable objects stands in contrast to the challenges of establishing a compelling business case for its universal use. To explore how and when additive will go mainstream, Host Fabian Alefeld welcomes the hosts of the 3DPOD podcast, Joris Peels and Max Bogue. Joris is the executive editor at 3Dprint.com and the VP of Consulting at AM Research. Max Bogue is Chairman and Founder of Wobbleworks and the creator of t...

Nov 19, 20241 hr 10 minSeason 9Ep. 6

The Next Frontier of Aviation and AM's Impact with Tim Berry of JetZero

By adopting space industry best practices, the aviation industry can fully leverage AM to push the design boundaries of aircraft manufacturing. Is widespread adoption the key to realizing the full benefits of this transformative technology? To explore how AM impacts the aviation industry, Host Fabian Alefeld welcomes back SpaceX alum and current Head of Manufacturing and Quality at JetZero, Tim Berry, to the podcast. Tim shares his expertise on how JetZero is pioneering the new era of aircraft d...

Nov 12, 202441 minSeason 9Ep. 5

Scaling Creativity with Additive Manufacturing with Shawn Zindroski of SNL Creative

What used to be known as rapid prototyping is slowly becoming a long-term strategy for the manufacturing industry. Brands and manufacturers who integrate additive manufacturing (AM) based on solutions for pain points are much more likely to leverage additive’s unique design language capabilities. To discuss additive’s endless possibilities, Host Fabian Alefeld speaks with the Founder and Chief Operating Officer (COO) of SNL Creative Inc., Shawn Zindroski. With over three decades in the industry,...

Nov 05, 202453 minSeason 9Ep. 4

Additive Manufacturing’s Role in Tool & Die with Vilas Ravindra Dulipeta of AarKel

Additive manufacturing (AM) is transforming the tool and die industry by enhancing traditional processes and enabling intricate cooling structures in plastic injection molding that only AM can achieve. How will this technology reshape the future of tool and die manufacturing? To discover AM’s place in the tool and die industry, Host Fabian Alefeld speaks with Vilas Ravindra Dulipeta, Manager of the Additive Manufacturing Group at Canada’s AarKel Tool & Die Inc. They discuss AarKel’s unique i...

Oct 29, 202444 minSeason 9Ep. 3

The Amazon of Additive Manufacturing with Markus Seibold of MakerVerse

Connecting manufacturers with end users makes a big impact in the industrial manufacturing space but building a manufacturing supply chain takes time. Machine learning and AI can help create a predictive supply chain management platform that will make manufacturing more accessible and help companies reduce complexity within their operations. To discover a new digital platform for advanced industrial manufacturing, Host Fabian Alefeld speaks with Markus Seibold, co-founder and CEO of MakerVerse. ...

Oct 22, 202437 minSeason 9Ep. 2

The Integration of AM & Traditional Manufacturing with Penn United’s Jake Jones

Penn United Technologies Inc. is a manufacturing company making quiet waves by integrating conventional manufacturing with additive manufacturing (AM). They have been able to integrate AM technologies wisely and organically for a steady growth trajectory. To discover how Penn United curated its growth journey, Host Fabian Alefeld speaks with Penn’s Project Manager, Jake Jones. Jake shares how Penn finds its engineering resources, manages production, and their Design for Manufacturing customer tr...

Oct 15, 202437 minSeason 9Ep. 1

AM's Role in the Nuclear Industry with Westinghouse's Adam Travis

The nuclear industry is an underestimated technology that has a substantial impact on daily life. With an uptime average of ninety-three percent, nuclear power plants in the U.S. are three times more reliable than low-carbon technologies. Plus, that reliability makes the technology a smart choice to use as a backbone for future grids. To gain a wider understanding of nuclear power and the future role of additive manufacturing (AM) in it, Host Fabian Alefeld speaks with the Global AM Program Lead...

Jul 09, 202440 minSeason 8Ep. 14

Personalized Spinal Bracing Made Reality with Additive Manufacturing

Additive manufacturing (AM) isn't just shaping the future of medical devices, it is actively changing lives. As it opens new possibilities for patient care around the globe, innovative 3D design solutions are raising the bar for patient comfort and satisfaction. Today, Host Fabian Alefeld speaks with Lisa Tweardy, CEO of MIGN, a company leading the charge in innovative spinal brace technology that leverages industrial 3D printing. We have Dr. Baron Lonner, a leader in minimally invasive scoliosi...

Apr 23, 202436 minSeason 8Ep. 13

Fatigue & Fracture Behavior in AM Materials with Nima Shamsaei of Auburn University

The ultimate goal for additive manufacturing (AM) is for those creating, building, and designing for our future to reach for AM as another tool in their toolbox as easily as they would a traditional manufacturing method. To build this trust and knowledge of industrial 3D printing, countless hours of research are necessary. To learn more about the research being performed at Auburn University that is shaping the future of AM, Host Fabian Alefeld speaks with a distinguished AM figure, Nima Shamsae...

Apr 16, 202430 minSeason 8Ep. 12

A.I. in Additive Manufacturing with Omar Fergani of 1000 Kelvin

It's clear that AI and additive manufacturing (AM) are a natural marriage of innovative technologies. As more companies focus on solutions that fortify the supply chain and increase the speed of engineering ingenuity, AM adoption will continue to accelerate. Today, host Fabian Alefeld speaks with the co-founder and CEO of 1000 Kelvin, Omar Fergani. 1000 Kelvin is a company at the forefront of the AI-driven revolution in the AM industry. Omar explains the depths of the innovation driven by 1000 K...

Apr 09, 202430 minSeason 8Ep. 11

A Space Roundtable with NASA, Rocket Lab, The European Space Agency, and TRUMPF

Space exploration and additive manufacturing (AM) are accelerating rapidly. SpaceX was able to reach orbital velocity with its latest starship launch, providing beautiful imagery upon its reentry. Rocket Lab had its 45th launch, with 22 additional launches planned for this year, and the first metal 3D printer installation on the International Space Station (ISS). With these accomplishments achieved, where will AM fit into our space journey's future? To find out, Host Fabian Alefeld ventures into...

Apr 02, 20241 hr 4 minSeason 8Ep. 10

3D Printing Offers Opportunity to Custom Bike Designers with Kris Henry of 44 Bikes

Bike enthusiasts understand the importance of quality welds, dynamic suspensions, and low-maintenance bikes. But to have a bike custom designed to their unique specifications is a dream come true. Today’s guest not only builds custom bikes he designs the parts using additive manufacturing (AM). Today, host Fabian Alefeld speaks with the owner and founder of 44 Bikes, Kris Henry, and EOS’ Spencer Thompson. Kris shares his passion for creating custom bikes and describes how he uses the design and ...

Mar 26, 202446 minSeason 8Ep. 9
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