Adam Travis , Global AM Program Leader at Westinghouse , is lifting the veil of secrecy surrounding 3D printing in the nuclear industry for us in this episode of the 3DPOD. He delves into the qualification process for nuclear power components, examines material selection, and explores designing for longevity spanning decades. We discuss the nuclear sector’s approach to its supply chain and the parts being manufactured for the industry. Adam also shares an exciting story about how Westinghouse le...
Jan 27, 2025•44 min
In this episode of the 3DPOD, we take a deep dive into 3D printing for golf. Cobra PUMA Golf has gone further than other firms, employing Multi Jet Fusion , binder jet , and powder bed fusion for production golf clubs. Better putters and metal drivers are now achievable through 3D printing. But how did Ryan Roach, Cobra Golf’s Director of Innovation, and his team make this possible? What challenges did they face? And is 3D printing a passing trend in golf or a fundamental evolution? Our producer...
Jan 22, 2025•50 min
Nick Sonnentag is a Senior Principal Engineer at Oshkosh, where he contributes to the development of some of the world’s toughest vehicles using additive manufacturing (AM). Drawing on experience from ATI, DuPont, and more, Nick possesses broad and deep expertise in 3D printing. In this episode of the 3DPOD, we discuss alloys, vehicle manufacturing, applications, and the readiness of directed energy deposition technology for widespread use. Not limiting his exploration of 3D printing to his work...
Jan 20, 2025•50 min
Kevin Ayers spent 30 years at the FBI, contributing to groundbreaking engineering initiatives for the Bureau and beyond. On this episode of the 3DPOD, we’re fortunate to have Kevin sharing some of his once-classified insights on our podcast. It’s fascinating to learn how the FBI utilized 3D printing and just how long they’ve been exploring this technology. In addition to his FBI tenure, Kevin has been instrumental in 3D printing’s success for nearly two decades, worked at Danfoss, and currently ...
Jan 14, 2025•43 min
Andy Davis is Director of Government Solutions at The Barnes Global Advisors . Previously he was at the DOD and the US Army in various logistics, program management, technology advisory roles. In the podcast we discuss austere 3D printing, 3D Printing at the point of need, drones, the military at large and much more. It’s clear that the Navy and Air Force are investing in AM and we delve into the why and what of it. Andy´s views and opinions are steeped in experience and this is a very helpful e...
Jan 06, 2025•51 min
Kate Black is the Chief Executive Officer of Atomik AM , where she leads a team dedicated to fostering innovation and developing integrated advanced manufacturing solutions. The company specializes in electronics 3D printing, jetting technologies for novel materials, coatings, and multi-material 3D printing. Additionally, she serves as a Professor of Manufacturing at the University of Liverpool . In this episode of the 3DPOD, Kate shares her technical vision and a forward-looking perspective tha...
Dec 30, 2024•47 min
Melissa Orme played a pivotal role as CTO at Morf3D, transforming the company from a standard service bureau into a leader in aerospace 3D printing that went on to be acquired by Nikon. Now at Boeing , as Vice President of Additive Manufacturing (AM), she spearheads the company’s 3D printing initiatives, aiming to integrate AM wherever practical. Boeing, which has a longstanding lead in low-rate 3D printing production and manufacturing thousands of parts for civilian aircraft, benefits from Meli...
Dec 23, 2024•55 min
Sascha Schwarz is a researcher dedicated to aiding his university, Technical University of Munich (TUM), to foster innovation as CTO of TUM Venture Labs . In this episode of the 3DPOD, we explore diverse startups, the challenges faced by scientists transitioning into entrepreneurial roles, and the incubation of new ventures. Topics include technology transfers, development, and the essential qualities of a successful startup. This conversation is a must-listen for university professionals lookin...
Dec 16, 2024•48 min
Tim Simpson is an advisor to NASA , Professor Emeritus at Penn State , and a consultant for Xact Metal . He is also associated with The Barnes Global Advisors , among numerous other engagements. In this episode of the 3DPOD, our discussion delves into defense, space, and the future of additive manufacturing, exploring critical topics such as commoditization, drones, and advancements in software. It’s an engaging conversation for anyone keen to understand the current state and trajectory of addit...
Dec 09, 2024•53 min
Jim Harrison is a true 3D printing veteran. Currently working at MELD Manufacturing , he has also contributed his expertise to nScrypt , Cimquest , and other notable organizations. As a co-founder of one of the world’s first service bureaus and an early pioneer in vat polymerization for medical devices, he operated one of the earliest vat polymerization printers at Pratt & Whitney. Jim’s insights and vision not only highlight the evolution of additive manufacturing but also underscore the pr...
Dec 02, 2024•42 min
Trent Esser founded Printerior with his partners and has since pivoted and redefined the company’s focus multiple times. Printerior operates as a 3D printing service that both sells and recycles filament. The company employs a diverse range of equipment, including inexpensive desktop machines, Bambu Lab systems, and large-format printers. Despite producing hundreds of thousands of parts, Printerior has chosen to forgo powder bed fusion, instead focusing on material extrusion. This approach allow...
Nov 25, 2024•41 min
Harshil Goel founded Dyndrite as a kernel designed for 3D printing. While this core technology remains available for OEMs and software firms, the company now also offers a tool that provides users with greater control over laser operations and settings. In this episode of the 3DPOD, Harshil explains what Dyndrite does and how it is being utilized. We discuss innovative approaches to using, modifying, and adapting settings, as well as methods to accelerate manufacturing processes. Faster build ra...
Nov 18, 2024•44 min
Pan Michaleris has been working in finite element analysis (FEA) and related fields for decades. As a professor, he contributed significantly to the discipline and later developed CUBES, which was eventually acquired by Autodesk. The CUBES simulation tool is now a key component of Fusion. Since, Pan has established another company, Pan Optimization , whose primary product, PanX, is designed to transform how FEA is conducted . The tool is optimized to run on standard desktop machines, enabling us...
Nov 11, 2024•46 min
In this episode of the 3DPOD, Cassidy Silbernagel, Head of AM Engineering at Exergy Solutions , takes some time to discuss design for additive manufacturing (AM) and 3D printing, with a strong focus on the energy industry. He explains why oil and gas represent a major growth area for AM, covering the industry’s standards, motivations, and the types of parts being 3D printed. Cassidy dives into materials like Inconel, highlighting their importance to these companies, and provides insights into th...
Nov 04, 2024•49 min
Lincoln Electric is a storied, large company in welding. The company collaborated with Oak Ridge National Laboratory to develop a welding technology that is now actively used in production. Lincoln Electric manufactures oil and gas pressure vessels, industrial components, and submarine parts. In this episode of the 3DPOD, Mark Douglass, Business Development Manager for Lincoln Electric Additive Solutions, shares insights about the company’s journey in additive manufacturing and its growth ambiti...
Oct 28, 2024•51 min
Janet Dickinson entered 3D printing after a career spanning over 25 years in IT and Operations. She joined Endeavor 3D as its CRO and now serves as the COO of the additive manufacturing-focused contract manufacturer . In this episode of the 3DPOD, we talk to Janet about operations, efficiency, price calculations, and production optimization. Endeavor 3D has a significant number of Multi Jet Fusion (MJF) systems, so we also discuss MJF technology. Additionally, the company is an early adopter of ...
Oct 21, 2024•44 min
Greg Hayes is the senior vice president of EOS’ Additive Minds . In this episode of the 3DPOD, we have a broad discussion about additive manufacturing, the future, and what needs to be done to bring it about. We learn about training, people, machines, and all the components of a 3D-printed future. Greg also shares some of his personal experiences, making for a great episode....
Oct 15, 2024•45 min
Ian Muceus worked at NASA, as a consultant, and at software firms, including Origin, Stratasys , and other companies. He brings this broad experience to Firestorm , a company aiming to produce drones close to the point of need . 3D printing many of the components of a drone could allow for customization, improvement, and redesign right before deployment. This approach could also enable drones to be made more quickly and efficiently. In this episode of the 3DPOD, we explore Firestorm’s vision, ho...
Oct 07, 2024•43 min
Fabian Alefeld is a Senior Manager at EOS ‘s Additive Minds. One of his day-to-day responsibilities is overseeing EOS Academy, which focuses on educating people about 3D printing. In our conversation, we discuss education, as well as trends, materials, new applications, and much more. While we touch on EOS and its ecosystem, the focus is much broader. There is a lot to unpack in this lively discussion.
Sep 30, 2024•47 min
On this episode of the 3DPOD, 3D printing consultant Ryan Hayford discusses marketing, branding, leads, and more with your hosts, Max and Joris. While we touch on Ryan’s past experience in additive, the main focus is on how to effectively market your 3D printing brand. How should you define and implement your go-to-market strategy in additive? What’s important, and what are some tips on the marketing front? A super useful episode!
Sep 23, 2024•49 min
Dr. Krysten Minnici is a scientist who now works in business development at Arkema . In this episode, we discuss PEKK, PAEK , polymers, powder bed fusion materials, recycling rates, 3D printing material development, and more. We also cover Rilsan , plant-based polymers, sustainability, and new applications. Krysten takes the time to explain key concepts about polymers and performance. This is a great episode to learn about high-performance polymers and additive. Disclaimer: Views expressed here ...
Sep 16, 2024•42 min
Danny Piper, of NewCap Partners , helps companies with mergers and acquisitions, financial analysis, and more, particularly in the additive manufacturing sector. As an analyst and sparring partner for the industry, Danny is known for being insightful, forthright, and bold. As you can learn from his podcast, Printing Money , he’s unafraid to share unpopular opinions that may make you uncomfortable but will push you to think critically and make the right decisions. In this episode of the 3DPOD, we...
Sep 10, 2024•51 min
Glynn Fletcher is the President of EOS North America. Transitioning from the machine tool world to 3D printing has given him a unique perspective compared to many others in our industry. He is outspoken, direct, and clear in his views on both the immediate and long-term future of the industry. In this episode of the 3DPOD, we spoke with Glynn about the past, the current state of the market, downturns, and a hopeful future. He is very positive about the near-term outlook for EOS and optimistic ab...
Sep 03, 2024•52 min
Matthias Schmidt-Lehr began his career at Laser Zentrum Nord, now known as Fraunhofer IAPT. He later became a researcher at the University of Hamburg before co-founding the startup Bionic Production. Afterward, Matthias decided to launch AMPOWER , a 3D printing consultancy that publishes research reports and assists companies in the additive manufacturing sector. In our conversation, Matthias shares his journey in additive manufacturing, explains how his company has evolved, and discusses the wa...
Aug 26, 2024•51 min
Aleksander Ciszek co-founded 3YOURMIND and has helped build the business over the past decade. In this episode of the 3DPOD, he discusses pivots, strategy, software, defense, energy, growth, and more. We appreciated learning from Aleksander’s perspective on strategy and the market in general. He also shares insights on the future of maintenance, repair, and overhaul; the digital warehouse; and 3D printing. How should a company like 3YOURMIND position itself in the software market, and what does ...
Aug 19, 2024•46 min
Brigitte de Vet-Veithen, who previously led Materialise’s medical unit, has transitioned into the CEO role at the 3D printing service and software firm. In our discussion, we explore what makes Materialise unique. We also delve into the potential of each of the company’s units, discussing opportunities for implants in the developing world, personalized implants, medical software, the cloud, desktop 3D printing, manufacturing, aerospace, and more....
Aug 13, 2024•47 min
Wei Jiang founded medicine 3D printing startup Craft Health as a Pharmacy student. I love it when practitioners and people from other backgrounds establish 3D printing companies. It often leads to user-driven companies that cater well to those trying to use additive manufacturing. In this episode of the 3DPOD, we follow Craft Health’s journey from inception to funding and the release of the firm’s 3D printer for pharmaceuticals. We discuss release kinetics, approvals, drug delivery, compounding ...
Aug 12, 2024•41 min
40 years ago today, on August 8, 1984, Charles Hull filed a patent application for stereolithography (SLA), the first additive manufacturing technique in history. We’re honored to have Chuck Hull on the 3DPOD podcast today. Chuck tells us how he started 3D Systems (NYSE: DDD ), scaled the company, and shares some of the secrets of his success. We discuss how the industry is evolving, tough times, why he still comes into the office, and his fascination with bioprinting . We loved talking to Chuck...
Aug 08, 2024•38 min
Today, we have two guests on the 3DPOD: Bonnie Gurney of the Association for Manufacturing Technology (AMT) and Debbie Holton of Converge Consulting . Debbie has extensive experience in trade shows and has worked in communications for SME, America Makes, ASME, and AMT. Meanwhile, Bonnie is the Vice President of Strategic Content & Partnerships at AMT. Since AMT organizes the world’s largest event dedicated to manufacturing technology, the International Manufacturing Trade Show (IMTS), we del...
Aug 07, 2024•38 min
Jon Porter started at Dyson, then worked at 3D RPT, Renishaw, Velo 3D, and now serves as Business Development Manager of Additive Manufacturing at Matsuura Machinery . His experience across the industry provides fun insights and an illuminating view of the field. Jon is wise and speaks his mind, which is a lovely quality. What follows in this episode of the 3DPOD is a super fun and entertaining talk that you can really learn from.
Aug 05, 2024•1 hr 1 min