Charles Bibas worked in the barcode industry for many years, until he discovered a method that could revolutionize 3D printing. With a small team, he created a better optics package for 3D printing . Rather than going for a salvo, Charles’s company Tecnica uses a Lens Free Optical Scanner (LFOS or Ogon) to obtain better results for selective laser sintering (SLS). A labor of love for Charles, Tecnica still had a go-to-market strategy. We talk to him about his plans to take this product to market...
Sep 05, 2022•38 min
When Daghan Cam founded AI Build , the firm’s technology was a made up of a single 3D printer attached to a robotic arm for large scale polymer parts. The team did an about face and now focuses on developing the software that controls robotic arm 3D printers, including polymer, composites, concrete and metal. Makers of wire arc additive manufacturing, extrusion, and construction systems are all talking to AI Build now to create their software. With a recent injection of $3.2 million in funding, ...
Aug 29, 2022•41 min
Duann Scott is an industrial-designer-turned-business-development specialist who has worked for such illustrious firms as Shapeways , Autodesk , and nTopology . In our interview with him, he talks fluidly about his vision for the 3D printing software market and what is impeding additive manufacturing (AM) from moving forward. Duann is a firm believer in design for additive, working as an educator of these skills and assisting startups through his Bits to Atoms consultancy. Come hear what he has ...
Aug 26, 2022•40 min
Raymond Weitekamp’s research at the California Institute of Technology was the basis for a new way to 3D print resin. Now, Weitekamp’s trying to commercialize the technology via a startup called polySpectra . Using existing vat polymerization machines, the company can release unique 3D printing materials with functional properties that can withstand real-world conditions. Rather than sell a machine and resin together, or partner with a single vendor, polySpectra is trying to sell its materials t...
Aug 23, 2022•43 min
Melissa Snover got started 3D printing candy, but she saw a more meaningful opportunity in 3D printing customized vitamins. Now, you can go to the Nourish3D website , take a quiz, and get your customized vitamin gummies. The idea is that everyone, at every moment, could require a different set of nutrients. Nourish3D has developed its printers in-house to be able to make custom vitamin concoctions to order. I love this idea, the opportunity and Melissa’s entrepreneurial zeal and I really hope th...
Aug 15, 2022•42 min
Manufacturing consultant Ivan Madera went to California knowing no one there and little about additive manufacturing. Now, his company, Morf3D , 3D prints aerospace and defense parts to the highest tolerances. Picking up investments from EOS, Boeing , and Nikon , the company makes parts that power rockets and satellites. Ivan’s ambitions stretch further still. He wants his company to partner with others to make production cells that can lead to a more industrialized form of manufacturing with 3D...
Aug 08, 2022•45 min
MakerVerse is a Europe-based 3D printing service platform with global ambitions. The company aims to be the place where your orders for all 3D printing technologies come together and get fulfilled by vetted partners . Focused more on manufacturers than individuals, MakerVerse aims to be different than existing 3D printing services. The company is also different because it was founded by Siemens Energy , Zeiss, and other investors. In this episode, we hear from Marcus about the company’s vision, ...
Aug 02, 2022•38 min
John Wilczynski is the Executive Director of America Makes . Established a decade ago, America Makes performs research coordination , workforce training and education , standards development , and more for the additive manufacturing industry. John tells us about the progress that the organization has made and the projects that they are involved in. We get a look at some of the technological challenges that America Makes is trying to solve and others that don’t fit into its purview. We also get t...
Jul 18, 2022•40 min
In our latest episode, Ajay Panwar, Sr. Engineering Manager, Design Assurance at Medtronic , discusses the intersection of quality and 3D printing for the medical field . To be clear, Ajay does not speak for or represent Medtronic on the show. He is merely sharing his ideas, knowledge, and best practices. The conversation may have been highly technical, but it does get you thinking about what goes into making a medical device with 3D printing, including the problems, issues, and opportunities....
Jul 11, 2022•39 min
Enrico Gallino is a materials scientist with Ricoh . The Japanese firm has developed its own powder bed fusion (PBF) technology, rolled out a 3D printing service , has developed an anatomical model 3D printing workflow , and is establishing a binder jetting process. In a candid interview, Enrico discusses Ricoh´s role in 3D printing and what the company is doing. In particular, he details some materials he is excited about, including a thermoset PBF powder that was completely new to Max and I. R...
Jul 04, 2022•41 min
Israeli firm CASTOR analyses parts. It can then tell you if the part is printable, how much it would cost in different 3D printing technologies, on which part you can save money through mass reduction and much more. CASTOR´s software is a gateway to 3D Printing. Companies can use it to jumpstart their 3D Printing projects or do an analysis of the potential for 3D Printing in their organization. We talk to CEO and founder Omer Blaier about the startup, its abilities and goals....
Jun 14, 2022•39 min
Sintavia ‘s Brian Neff has built a company that uses a fleet of large metal powder bed fusion systems to 3D print some of the most demanding and technically challenging parts that can be made. In the U.S. aerospace and defense markets, Sintavia is already well-known. Outside of that arena, not so much. We talk with Brian about Sintavia’s journey and what the company produces. We talk about the potential of 3D printing for heat exchangers and heat sinks as well as for space . Really interesting e...
Jun 07, 2022•37 min
Lauralyn McDaniel, of ASME´s Metrix Connect , is incredibly experienced in medical device manufacturing, standards, and additive manufacturing. From the podcast episode, you can hear her brilliant mind operate as she parlays complex concepts into easily digestible material. She’s a real wealth of information and we really feel like we can do another four podcasts with her about standards development, aerospace, implementing standards in your organization and more....
May 30, 2022•41 min
Tali Rosman was responsible for a diverse amount of roles worldwide, including at Stratasys and the Israeli Air Force, before landing a job at Xerox . Her task, to lead Xerox’s Elem Additive unit. The first job she has is to commercialise ElemX Xerox’s drop-by-drop metal 3D printing technology. She tells us how she’s going to do that, for what markets it is suited, and what applications she is targeting. No, this is no broad spectrum push or something targeting the usual suspects of aviation or ...
May 23, 2022•39 min
Joseph Crabtree’s Additive Manufacturing Technologies is spreading around the world. The company has offices in four countries and its PostPro3D vapor fusion technology is growing. But, Joseph wants more. He wants to move into more post-processing technologies and make a far more integrated solution . Joseph tells us about his plans, his Brexit mitigation strategy, and how he sees the market evolving. Enjoy this episode!...
May 16, 2022•47 min
Francesco De Stefano was a consultant before he came to Caracol . You’ll notice that when he answers questions about the market and the future of his firm. He had to learn a lot of other things during his time helming the large format AM startup, however. Francesco talks to us about the challenges of printing large parts, the applications, the journey his company has taken and the possibilities.
May 09, 2022•47 min
Ankush Venkatesh passionately tells us about Glidewell Dental ‘s holistic and very vertically integrated adoption of 3D printing. The firm has had to make its own software, deploys over 400 3D printers. and is looking to make its own post-processing solutions, as well. As a large dental lab, the company also uses machine learning to automatically propose 3D printing design files in its operations. What follows is a great look into how a firm can gain a true advantage through creating and deployi...
May 02, 2022•43 min
Mathematician Elissa Ross is a member of MESH Consultants , which commercializes mathematical solutions for practical industry problems. METAFOLD is a MESH spinout that aims to rid us of our meshes and STLs by allowing users to create intricate and lightweight lattices and other complex structures. We loved talking to Elissa and finding out how researchers can come out of left field to solve some fundamental issues that our industry has. METAFOLD is also interesting because it has a go to market...
Apr 25, 2022•42 min
CEO of Electroninks Brett Walker shares a roller coaster of an entrepreneur story on the 3DPOD. His company made it big early on. However, disappointment set in early. Yet, the company managed to build itself a new foundation. We talk to Brett about 3D printed inks, conductive ink, and the elusive 3D printing of circuits. We also discuss Electoninks´ Kickstarter and their development as a firm. Great episode especially if you´d like to delve into 3D printed electronics and circuits....
Apr 13, 2022•52 min
We’re very proud to have made it to 100 podcast episodes. We’re grateful to you for being there for this journey. In this episode, we look back at the past 100 shows, discuss who we’ve spoken to, and what we’ve learned. We really hope that we can do 100 more!
Apr 07, 2022•42 min
Along with his fellow researchers at Carnegie Melon University, Adam Feinberg developed what is known as FRESH bioprinting technology . We discuss how and why FRESH is important. We also get to talk about Adam’s company, FluidForm , which is commercializing FRESH, but perhaps not in the most obvious way. The episode covers how FluidForm is doing the heavy lifting to commercialize its bioprinting techniques as it works towards scalable bioprinting technologies. All in all, an eye opening podcast....
Mar 28, 2022•44 min
Brent Stucker has been involved with 3D printing for a long time now and has had an outsized impact on our industry. In this episode of the 3DPOD, we cover a wide range of issues and opportunities in additive manufacturing (AM). All the while, Brent is crystal clear and candid about what AM needs, as well as the history of the 3D printing industry so far. We talk about Brent’s days as a researcher, which generates some good tips for listeners. We also discuss his segue into entrepreneurship and ...
Mar 21, 2022•48 min
Joseph Flynn is an academic who, along with a group of colleagues, created Gen3D, a surprisingly easy-to-use software package that allows users to create complex lattices and manifolds. I love Gen3D and the firm’s free training. In our conversation, it is more than apparent that the Gen3D team is very different from the average software firm. We really loved talking to Joseph, who gave us deep explanation of TPMS surfaces and much else besides. Super nice episode and we really hope that you thin...
Mar 15, 2022•54 min
Steve Deak haș a long and deep experience with additive manufacturing. He ran one of the first machines at GE in 1993 and later brought 3D printing to Hasbro. He worked for resin supplier Huntsman, one of the earliest service bureaus in the world, manufactured composites, and ended up at GE again to usher in the conglomerate’s end use parts for aviation. Besides this, he’s been very active in the Additive Manufacturing Users Group . Steve has a wealth of experience and brought so much learning a...
Mar 05, 2022•53 min
Founder of 3D-Squared Andrew Allshorn began as a model maker before running one of the first stereolithography (SLA) machines in the U.K. He’s an inventive problem-solver who has tackled a lot of challenges in his many years in additive manufacturing. He’s worked extensively in SLA, but also hacks his own fused deposition machines and has worked for years in metalizing polymer parts. We could have probably done six podcasts with Andrew’s stories and experience in consulting for 3D-Squared, his w...
Feb 07, 2022•47 min
Hyperganic is a stealthy startup that wants to replace how things are currently designed and made. The company aims to disrupt CAD with a very different design paradigm using artificial intelligence and generative design. Heading up the firm is experienced entrepreneur Lin Kayser. Lin explains what Hyperganic wants to do and how it wants to do it. What follows is a fascinating look into how a company seven years in the making wants to tackle the new 3D printed world. By being procedural and lett...
Jan 31, 2022•42 min
Ted Sorom, CEO and co-founder of Mantle , is looking to revolutionize metal 3D printing . Mantle has a paste extrusion method that features a post-machining step to mill unfinished parts and achieve better results. The paste is unique in that results in parts that harder than green components made using metal binder jet, which are likely to collapse under their own weight. Mantle’s parts can then be machined, making them ideally suited for end use. Less finishing, less post-processing, fewer sup...
Jan 24, 2022•46 min
James DeMuth was a researcher committed to solving some very big problems and creating new technologies at Lawrence Livermore National Laboratory . He opted to become an entrepreneur because of Seurat , a startup with a potentially very disruptive 3D printing technology . Seurat offer a novel metal 3D printing method that scales and significantly reduces the costs of laser powder bed fusion parts. James goes into detail about this hereto unknown technology. We also ask him about his go-to-market...
Jan 17, 2022•36 min
Dr. Jenny Chen is a neuroradiologist. On top of that, she’s also the founder of 3DHEALS , a network of healthcare practitioners who are collectively learning about 3D printing. Through local meetups, events, and lectures, 3DHEALS allows the medical community to grapple with the challenges that additive manufacturing brings. We talk broadly with Jenny about the challenges and benefits in medicine that 3D printing presents. What opportunities are there? What are the roadblocks? Jenny clearly lays ...
Jan 10, 2022•38 min
Authentise is the developer of a manufacturing execution system (MES) software package that helps businesses manage their 3D printing fleets. With Authentise, you can track your prints and batches, as well as trace materials and machine settings. If you want to optimize your manufacturing and reduce errors, an MES is a crucial bit of kit. If you’re making products to specific standards or with a high regulatory burden, then MES software will help you get the traceability that you need for your q...
Jan 03, 2022•42 min